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Emerging technologies and managing color



Published April 19, 2012
Related Searches: Anilox rolls Flexible packaging
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If you ask Scott Schultz, market development manager at Eckart America and presenter at this year’s FTA, it’s all about the bling. During his presentation, “Evolution of Metallic Pigments,” Schultz focused on the use of metallic inks in packaging and labeling as a way to differentiate products on the shelf. In 2011 alone, he said, the market had thousands of product SKUs launched in the US. Industry standards for creating a premium metallic effect include metallized substrates, foil stamping, and now, metallic pigments. Advances in pigment technology, he said, can optimize the reflectivity of inks. Emerging trends in this aspect of the industry include bronze pigments, which can give a printable, 24-karat gold effect. Shrink sleeves and flexible packaging, both applications that were previously off-limits to metallic pigments, are growing in popularity at a rapid pace.

Colleen Larkin Twomey, assistant professor of Graphic Communications at California Polytechnic State University, gave an interesting presentation on the trends and impacts of electronic enabled packaging. Demand for electronic packaging – also called active, smart or intelligent packaging – is growing in leaps and bounds, thanks in large part to the growing population of mobile technology users. Expected to grow 8 percent annually in the US and 20 percent overall until 2015, electronic packaging has changed the way CPCs target their consumers. According to Twomey, mobile technology has changed packaging from a single, decisive moment of purchasing into an experience that involves social media, interactivity and gaming, among other things. For those in the flexographic industry, this translates into an increase in QR codes, snap tags, near field communication labels, and augmented reality.
Similar to the yellow “first down” line seen on a TV screen during a football game, augmented reality is the integration of digital information with live video or the user’s environment in real time. In other words,  its another way to integrate a product’s label into a consumer’s life.
The Expanded Gamut session, co-chaired by Al Bowers of RR Donnelly and Ellen Farrell of DuPont, featured several industry professionals’ input on the utilization of ECG. Panelists included Johnny Dye, printing operations manager at Accredo Packaging; John Edwards, director of business development at Sun Chemical Corporation; Gary Hillard, graphics and technical manager at Hood Packaging; Robb Frimming, print service director at Schawk Inc.; and Kelly Owens, creative services director for all Kaytee and SuperPet brands. The globalization of brands has significantly increased the need for repeatability, and color is the single most influential aspect of a consumer’s impression of a product on the shelf. Benefits of expanded color gamut include the use of fewer spot colors, which reduces ink inventory, and higher volumes of seven-color inks.

Edwards, of Sun Chemical, summarized the economics of ECG printing this way: “The same colors are used for all or most jobs, anilox rolls stay in the press longer, there is less press washing, reduced press setup time, and more press up-time.” 

At the Henry B. Gonzalez Convention Center, visitors were greeted with a bird’s-eye view of the INFO*FLEX floor before descending downstairs for networking and learning from companies first-hand at their tabletop and machinery displays.

“Forum and INFO*FLEX is the event where you always learn something,” said Sharon Mabry, of Flexo Transparent, Inc. “The best aspect about it is the people and contacts you either reconnect with or meet for the first time.” Jim Scherman, of C-P Flexible Packaging, added, “I’ve been to at least 10 Forum and INFO*FLEX events in the past, and they get better every year.”

One INFO*FLEX display of note was at the Cal Poly Technical Institute booth, where the Phoenix Challenge college competition winners displayed their winning designs. The winning team from Cal Poly  is made up of Chris Hernandez, Kendra Jaqua, Eli McNutt, Kaela Soohoo and Audrey Van Camp. The team put together new branding and nine packaging lines for Cal Poly Chocolates. 


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