Steve Katz, Editor10.14.16
Breaking all previous records, the 15th edition of Labelexpo Americas saw 17,407 label and package printing professionals descend on Rosemont’s Donald E. Stephens Convention Center from September 13-15. As well as posting an 8.5% increase in attendee numbers, the show was also the largest in its history with a show floor size of over 201,000 square feet. There were more than 455 exhibitors, including over 100 exhibiting for the first time.
Complementing a diverse range of new product announcements, the show floor was packed with live demonstrations, including two new feature areas. With the US annually generating 370,000 tons of liner waste, the Linerless Trail championed ways of improving sustainability and reducing costs and waste. In addition, UPM Raflatac collected the show’s excess label, matrix and liner waste so it could be converted into a new form of energy.
The Digital Finishing Experience showcased how to take advantage of short run opportunities in label and packaging personalization, seasonal variations and product fragmentation. Daily presentations were held throughout the show’s three day run with live working demonstrations of Delta ModTech’s Spectrum Finishing System and folded cartons on the Xeikon FDU.
The exhibition was also supported by two Label Academy master classes, the inaugural Shrink Sleeve Workshop and a two-day conference program. Covering a broad range of topics and technologies, conference sessions were well attended, including the CEO panel discussion. Presided over by Georges Gravanis of Avery Dennison, the conference covered the key issues facing the North American market and featured John Attayek of Inovar Packaging Group, John M. Cappy from the Outlook Group, Fortis Solutions Group’s John Wynne, Mark Glendenning of Inland and Charlie MacLean of ASL Print FX.
The all-female converter panel discussion on day two was also well received, with candid contributions from Tara Halpin of Steinhauser, Alpine Packaging’s Jan Lehigh, Sandy Petersen of Digital Label Solutions, AWT’s Michelle Zeller and The Label Printers’ Lori Campbell. Other highlights included a look at new printing techniques to revolutionize design and branding, The Internet of Things, and using highly functional smart labels and packaging to leverage consumer engagement.
On the show floor
Mark Andy launched the Digital One, a new entry-level digital printing and converting label press. The press is designed to print short run prime labels with inline converting at what Mark Andy says is an unprecedented low investment level – less than $300K. Digital One offers 4-color CMYK printing at 1200 x 1200 dpi resolution on a pay-as-you-go model. Combined with a single flexo station for inline converting and decorating, Digital One promises to deliver a profitable solution for the growing demand for short run. The standardized configuration features a web width of 13" (330mm) with printing speeds reaching 63 fpm on various substrates, including pressure sensitive paper and film, unsupported paper and tag stocks. The servo-driven flexo station offers capabilities to spot color, varnish, laminate, and cold foil with inline finsihing offering diecutting, stripping and slitting capabilities. Equipped with air cooled UV LED curing and an onboard compressor, Digital One requires only a 220v single phase power source, making it an easy installation in most any environment. It provides converters with a simple, compact solution to support the increasing demands for reduced costs, shorter delivery times and smaller run sizes, and offers the flexibility to manage job mix more efficiently, maximizing high productivity on flexo machines and resulting in more profits.
The theme of the Avery Dennison booth was “Power Up,” and it highlighted converters’ ability to activate oft-hidden opportunities to spur genuine growth. Each of the booth’s four zones – Productivity, Shelf Appeal, Smart Solutions, Sustainability and Compliance – featured products tied to common label and packaging themes. The Productivity Zone focused on saving money and resources related to workflows while taking full advantage of new business opportunities. In the Shelf Appeal Zone, the company featured a next generation, fully conformable film that’s engineered for a variety of packaging types and enables the widest operating window in converting and dispensing. Smart Solutions showcased the Removables portfolio, with a focus on a new Photo-Reactive Adhesive Technology – a construction that can be transformed from permanent to removable upon exposure to high-intensity UV light. Sustainability and Compliance was focused on helping converters keep informed of regulations governing quality, safety, design and environmental footprint; while providing brand owners and consumers with the information they need to be confident in their business practices. “Power Up represents an ‘outside in’ way of thinking,” explained Tina Hart, vice president of marketing, Avery Dennison.
Xeikon exhibited at the show under the theme “What’s Next.” Among the technologies showcased was digital combination printing with Fusion technology. Fusion combines full color production printing with digital embellishment of labels and packaging in one pass and a single, fully digital production process. Over time, Fusion will consist of a series of embellishment modules that are not just put inline with the press, but are components of an entirely new modular system with the digital front end taking care of the prepress, data processing, color management and press operation, as well as full control and operation of all embellishment modules without manual intervention. Visitors to the Xeikon booth were also able to experience the speed and productivity of the Xeikon CX3 digital label press with Cheetah Technology. The Xeikon CX3 features the fastest running speed, lowest operating costs and highest quality in its class. It gives label converters the flexibility to meet complex customer demands without compromising quality, reliability or consistency across a broad array of label types. The Xeikon CX3 demos featured the inline Xeikon Dcoat unit, which is available in inline and nearline configurations and includes as standard features flood UV varnishing, lamination, semi rotary diecutting, length slitting and a dual spindle rewinder.
UPM Raflatac demonstrated how its latest product innovations are a perfect fit to help companies distinguish their brands. Among the products on display were new PP and PET substrates added to the company’s metalized and foil product family. Whether they are metalized on top of the face sheet (PP Chrome TC) or underneath the face sheet (PET and PP Metalized Silver), each of these products provides excellent ink reception and performance for personal care, beverage and food packaging applications. UPM Raflatac’s new Vanish 120 products are constructed with a thin 1.2 mil PET face material that offers all of the benefits of Vanish 92 materials but with increased stiffness for better dispensing on standard equipment. Also featured were recently developed solutions for special labeling applications, including a range of materials for industrial chemical containers, as well as high-quality materials for the wine, spirits and craft beverage markets. These products also support legislative compliance and stay functional throughout the life cycle of the labeled container. As part of UPM Raflatac’s presence at Labelexpo Americas, the company showcased how its label materials are a perfect fit for the retail shelf, as well as the world of high fashion. UPM Raflatac models strutted their stuff on a catwalk dressed in high-end fashion pieces constructed out of labelstock materials.
Wilson Manufacturing introduced the S100 Extreme Rotary Die. This die delivers what Wilson says is unprecedented accuracy across multiple applications, thanks to an exceptionally tight-tolerance blade height with no greater than .0001" variance. Its harder, more durable steel makes the S100 Extreme Rotary Die ideal for long print runs where cutting accuracy is critical. “Whether it’s thin films, board stocks, sand paper or medical materials, S100 Extreme Rotary Dies provide proven performance over the long run,” said Wilson’s Todd Westover.
Delta ModTech featured a variety of technologies, all under the theme “Masters in Motion.” Highlighted at the show was Flex Edge Laser Technology with a new on-the-fly changeover demonstration. Edge Laser Technology is ideal for markets that demand flexibility, new job setup is quick and the ability to recall saved products speeds up changeovers. The Flex Edge is a flexible laser platform that can be used inline or offline with various configurations to allow for production and R&D use in both roll-to-roll and sheet-fed. This machine is completely portable. It can be bolted inline directly to an existing Delta ModTech machine, it can be connected to an existing converting line using the telescoping arm to connect to an open station or it can be run as a standalone unit. “We install the machine on your site and train your operators to ensure you get the most out of your investment. Our team of service specialists can access the HMI screen online to help you with settings, adjustments or troubleshooting. This real-time technical support will help prevent down time and improve output for customers world-wide,” explained David Grenwis, marketing manager for Delta ModTech.
Jemmco launched its JemmSil RS200 High Release Rubber Roller Covering, described as the best alternative to high release hard coats and release tapes on the market. This proprietary silicone sleeve composite features a blend that creates unmatched release properties and a temperature resistance up to 400º F. At .090" wall thickness, the JemmSil RS200 is a significantly thicker release covering than most tapes or spray coats, offering longevity of up to two years or more for some laminating and coating applications. Unlike standard release coatings, the JemmSil RS200 is a sleeve that is easily installed in-plant by fitting over an existing idler roll. This technology eliminates costly two-way shipping, the need for spare rollers and the time-consuming process of wrapping rollers in tape.
Durst introduced the Tau 330 with near-line pre- and post-press finishing solutions in cooperation with Omet. This launch makes Durst the first digital press manufacturer to launch a hybrid press. Also shown for the first time in the US was the new, economical single-pass Tau 330 E UV inkjet label press, featuring high-pigmented UV inks for reduced ink consumption. Designed especially for small and medium-sized label converters, the Tau 330 E prints in widths of 200 or 330 mm, four or five colors, a printing speed of up to 157 fpm (48 linear m/m), and a printing resolution of up to 1260 dpi. The system has been engineered with particular attention to equipment cost while maintaining the speed and printing quality of the flagship Tau 330 printing press. “And our newly designed, high-pigment UV inkjet inks provide a noticeable cost reduction,” said Emily Kroll, Durst’s business director, Labels & Packaging.
Building on the success of the original ColorWorks C7500G on-demand inkjet label printer, Epson announced the addition of the Wasatch SoftRIP software to the printer. Featuring speeds up to 59 fpm, it produces advanced on-demand, full-color glossy label printing with spot color matching in a quick turnaround time. The C7500G with SoftRIP is designed for demanding, high-volume environments that require high-print-quality prime labels that are durable and at a low cost. “The C7500G with Wasatch SoftRIP and its ability to spot color match makes it easy to produce the same exact labels, whether it was from last week or last year,” said Andy Scherz, senior product manager, Epson America Inc. “The integration of the Wasatch SoftRIP delivers accurate colors, seamless integration and cost savings for printing on-demand labels.” The combination offers enhanced features, including spot color matching, which can be achieved for most common prime label spot colors within a deltaE of 1.5 for very high color accuracy. The Wasatch SoftRIP C7500G Label Edition has a simple user interface suitable for high-speed label production.
PC Industries showcased to printers and converters the improved capabilities of its flagship solution, the Guardian PQV 100% inspection system. The PQV3 offers automatic job changeover on the fly for digital printers to seamlessly continue 100% inspection on press. In addition, automated remote job setup off press helps flexo printers reduce downtime when frequently changing jobs. The system offers relative color measurement (ΔE) as an available feature. Absolute color measurement to ISO standards can be provided with the GV-Spectro, inline spectrophotometer based system. Also, the PQV3 offers advanced, high performance 1D and 2D barcode verification to ANSI and ISO standards. Grading and verification can now be done at higher speeds while maintaining accuracy and minimum code size. The system also can verify human readable characters using OCR/OCV technology.
Kocher+Beck chose Labelexpo for the US launch of its Quick Change Pro diecutting unit, where the magnetic cylinder and diecutting plates can be prepared without disrupting ongoing production – a job is changed in seconds at the mere touch of a button. The Quick Change Pro diecutting unit was demonstrated through its integration into the current generation of the UR Precision 440 non-stop splicing system. Also, throughout the show, Kocher+Beck announced multiple contest winners. Doug Lingo at MPI Labels and Patrick Kolitz at Heartland Label won a free Magnetic Cylinder and $500 Flexible Tooling Voucher from Kocher + Beck.
INX International Ink Co. presented the NW210 inkjet UV digital narrow press and the new HMJ-250 medium batch automated ink dispenser. The NW210 with UV LED advanced curing technology delivers single pass output up to 80 fpm on any labelstock. The press comes equipped with a Spartanics laser diecutting station and Xaar patented technology, with multiple drop sizes and color ink channels. The HMJ-250 is a versatile, medium-sized and affordable batch ink dispenser manufactured by HMJ Tech. It offers many advantages, including fully automated valve cleaning and single point dispensing into any container, from narrow-neck jugs to six-gallon pails. This affordable ink dispenser offers custom capability for any ink room. It can be configured for up to 24 stations of water-based, UV-curable or solvent-based inks, and the solid-state industrial control system offers true, real-time dispensing – it needs only 90 seconds to produce a four-ingredient gallon of ink. INX also displayed a variety of inks, ranging from ION water-based label inks and shrink sleeve inks for exceptional film adhesion, to new and advanced UV/EB inks and coatings.
Precision AirConvey (PAC) reported a very successful Labelexpo. PAC sold its EcoPAC baler off of the show floor to Wausau Coated Products. The EcoPAC Baler will increase the bulk density of Wausau’s waste stream, allowing the company to collect waste in a secure, clean plastic bag eliminating waste clutter and maximizing floor space. In addition, an undisclosed company also purchased PAC’s Matrix Removal System that was being demonstrated on the show floor. The customer can now run its press faster and significantly reduce its monthly material costs. PAC was recently named to the INC 5000 list for 2016 and also became TLMI LIFE-certified the week after the show. PAC will soon be honored locally by the Delaware State Chamber of Commerce as a Superstar in Business, the company announced.
Channeled Resources launched its new line of blank diecut labels. “We offer competitive pricing on industry-standard sized labels in direct thermal and thermal transfer paper. We are growing and changing to meet our customers’ needs,” said chairman Calvin Frost. “Look for more information on diecut labels and our other products on our newly designed website. Our new ETI laminator is making state of the art diecut labels. We just added a turret rewinder and rolls are flying off this machine. Probably the most advanced manufacturing capability in the world.”
Three daily demonstrations of Omet’s iFlex aroused great enthusiasm among Labelexpo spectators, said Federica Izzo, marketing and sales assistant at Omet Americas. “These demonstrations showed the incredible potential of this label printing machine, confirming it to be in a league of its own in terms of high performance and ease of use,” Izzo said, adding that many booth visitors accepted the offer to book visits to the Omet demo center in Elk Grove Village, IL. Also garnering great interest was the XFlex X6. Demonstrations of the 10-color XFlex X6 showed off the possibility of printing with variable data even on plastic film, quickly, without stopping the press and without any waste. Izzo added that many visitors requested information about the new Varyflex V2 Offset 850, which, she said, impressed flexible packaging market players during drupa.
FLEXcon showcased LAZRfilm 3.1 mil white vinyl with gloss TC-274 and DURApro OF 120 Clear (7 year overlaminate), as well as its latest advancements in digital topcoat technology. The combination of LAZRfilm TC-274 and the laser printer’s polymer-based toners provides excellent image quality for applications ranging from compliance labels, brand identity labels and more. The DURApro OF 120 Clear overlaminate is suitable for applications like durable goods and equipment labeling while providing the UV blocking, anti-graffiti and chemical resistance required.
Simco-Ion introduced the V-Force 30, its most innovative industrial vacuum cleaning system for narrow web machines. It combines the power of static neutralization with high vacuum, high volume and high velocity and includes a non-contact cleaning hood with active static neutralizing bars, a ducting kit and a self-contained Air Control System (ACS). It can easily be installed onto the open web in most narrow web presses and machinery, including those running thin films. V-Force 30’s compact clam-shell hood design incorporates an optimized air management chamber that balances a high-velocity air agitation curtain with dual vacuum slots, providing the highest efficiency clean. The hood also incorporates shockless static bars to quickly neutralize and break the bond between charged particulates and the running web at up to 2,000 fpm. ACS is an all-in-one blow-off, vacuum and collector support cabinet that connects to the hood through an integrated hose design. It incorporates a non-regenerative blower design with dedicated turbines and a filtered fresh air intake, providing powerful performance without the use of costly compressed air.
Polymag Tek promoted the opportunity to win a free narrow web cleaner. By completing a survey at http://www.polymagtek.com/web-cleaner-survey.html, converters are entered into a chance to win a RNWC-3IIA Single Side Narrow Web Cleaner. Deadline for entry is October 19, 2016 and the winner will be chosen October 21, 2016 and notified by email. Also at Labelexpo, Polymag Tek featured its US-manufactured, comprehensive line of web cleaners, sheet cleaners and process roll cleaners for the coating, laminating, printing and converting industries. Polymag Tek has manufactured over 1,500 web, sheet and process roll cleaners worldwide.
Finishing specialist Cartes introduced its new machine series the Gemini, which showed what Cartes calls Invisible Laser Cutting (ILC). The system allows the ability to convert dark color printed labels while avoiding the white line edges caused by laser cutting temperature. In-mold label converting is also suitable for the ILC system, including other linerless materials. The company also showcased its semi-rotary diecutting capabilities, including the ability to use magnetic dies to produce labels of different lengths. Thanks to Cartes’ Image Distortion System (IDS), it is now possible to re-use preexisting dies created for specifics cylinders, even worn, to diecut different lengths. The IDS allows the customer to widen and narrow multiple label lengths up to 20% from the original die, always keeping label interspaces constant.
Schober USA showed the RSM-Digi-Varicut for the first time in North America. The machine’s new hybrid drive technology is designed for digitally-printed flexible packaging materials and combines continuous and vector rotary diecutting in re-registration mode, thus a wide range of formats can be processed with a single tool. “It offers great advantages for short run production,” said Schober’s Joe Lauver.
Tower Products unveiled its newest anilox cleaning technology, the SmartFlex High Tech Anilox Cleaner. This is a new technology that cleans anilox rollers in hot tank or ultrasonic applications. “The product quickly and effectively cleans the cells of dried ink and prevents re-depositing back on the roller. With its advanced non-VOC formula, this water-based cleaning technology is safe on rollers and great for regulatory compliance,” explained Rick Principato, president and CEO.
Fujifilm North America demonstrated Graphium, a UV digital hybrid inkjet press, designed specifically for the narrow web market. The modular Graphium provides the flexibility and productivity to print any number of complex projects requiring a wide gamut of colors on virtually any substrate. It makes converting short to medium print jobs more profitable, as the press streamlines workflow, requires less setup material and generates less running waste. The press combines a range of leading technologies, including workflow, prepress and color management software, as well as inkjet head calibration technology, to ensure consistent quality and repeatable production. Fujifilm also showcased the opacity and press speed of SuperNova White flexo ink, and varnishes that add gloss, texture and special effects.The new 720 Series of water-based inks for narrow and medium web flexographic printing are formulated to perform on both paper and film substrates.
Valmet launched a new quality management system application. New sheet quality measurements, innovative moisture profiling, as well as web monitoring and inspection systems for self-adhesive laminating processes are now combined in the Valmet IQ quality control system. While adhesive coat weight control has been available for several years, successful control of the silicone release layer has lacked a suitable online sensor until now. The Valmet IQ Silicone and Adhesive Measurement is designed especially for demanding paper and self-adhesive laminating applications to measure silicone coated release liners. Mounted on a single sided scanning frame to provide continuous cross direction measurement profiles of the silicone coat weight, a second sensor after the adhesive application measures the adhesive coat weight. The accurate scan averages and high-resolution CD profiles measured by the new sensor provide a solid foundation for Valmet IQ’s machine- and cross-direction silicone and adhesive controls.
Componex exhibited its complete product line of WINertia Idler Rolls. WINertia Idlers are manufactured with patented WINertia tubing, Dynamic Center-WIN Balancing and WINertia Self-Adjusting Bearings to give the customer free spinning, low inertia rollers. Every facet of the dead shaft idler roll product line and the manufacturing process is designed to give customers a big advantage: Superior technology, competitive prices and the quickest lead-time in the industry. “The lateral grooves in this idler roll were designed to eliminate the air between the web and the roller in order to maintain constant traction at all web speeds. Our exclusive demonstration shows how the WINertia AV roll outperforms smooth and spiral groove rolls,” explained Cal Couillard, president and design engineer.
Ritrama presented many new products in response to evolving market demands. The new “Wine & Spirits” series consists of a range of materials with new finishes – all strictly FSC-certified – and includes barrier versions dedicated to sparkling and fine wines. The new generation of AP1300 acrylic water resistant adhesives and new face materials meets the market’s high-quality requirements in performance and appearance for premium wine label materials, confirming Ritrama’s commitment to offer solutions to satisfy diversified demand. Coextruded films are the company’s latest label products for personal and home-care applications. The Ritrama GlobalFlex series – available in white, transparent and silver finishes – combines application flexibility with production stability. Ritrama has also developed Core Linerless Solutions, where a special finishing machine transforms standard PSA material into a laminated film without liner ready to be applied by means of a special linerless dispensing head.
EFI featured the new Jetrion 4950LXe version of EFI’s LED inkjet narrow web label press, which helps converters create new opportunities such as extend their food-packaging applications into digital label production with new low-migration ink for non-food-contact surface production. The press also offers a higher 720x1260 dpi resolution for even better print quality, and increased durability and gloss level control using EFI Armor UVF and UVR coatings. The new Jetrion press version also offers extended versatility, as it includes media compatibility profiles for a broader range of labelstocks, including Avery Dennison substrates used for durable labels and wine applications. At the EFI booth, customer ColorZone shared its EFI success story. Located in California’s wine country, the company got its start producing wide-format display and signage work using EFI VUTEk superwide-format technology and other printers. Since then, ColorZone has expanded to capture short run, multi-SKU and just-in-time label opportunities with a Jetrion LED inkjet press. “I entered the large-format graphics market without having a background in the business and was able to build a successful offering,” said ColorZone president Joshua Feller. “With EFI, I can do the same thing in the wine label market. The economics of the LED Jetrion press accelerates our ability to add new clients.”
SPGPrints provided a real-time experience of the simplicity, quality and productivity of its DSI digital UV-inkjet workflow and rotaLEN laser engraving system for screen imaging. With the booth’s while-you-wait demonstration, visitors had their own files’ output on one of the devices. Other highlights included working demonstrations of the 13" (330mm)-wide DSI UV-inkjet press. Key standard features are intermediate inline LED pinning stations and chill drum. Options include up to six extra stations: orange and violet, opaque white with industry-leading 93% optical density, and digital primer. Inks formulated and manufactured by SPGPrints are designed to offer excellent resistance. Also on display was a rotaLEN direct laser engraving system for imaging rotary screens with resolutions up to 4000 dpi in one digital step, without film, chemicals or water. The company also showed the variLEX hybrid CtP processor, a digital laser exposing unit for high-definition flexo, dry-offset, screen and letterpress printing.
Wink presented its new SuperCut flexible dies, an improved GapControl adjustable anvil, and ultra-precise magnetic and printing cylinders. Diecutting materials and applications become more and more challenging for label and packaging converters. Wink’s new SuperCut “Special” dies, with specific adjustments of the blade geometry in combination with special coatings – for diecutting of very demanding materials like MDO on thin PET liners – were on display. Wink also showcased an optimized version of the GapControl, which has been further improved in terms of handling and pressure control. Now the operator can adapt the gap (cylinder clearance) with greatest accuracy individually for the drive and operator side, so that all kinds of facestock and liner materials can be diecut properly, while reducing downtimes due to web breaks or tool changes to a minimum.
Sonic Solutions featured its Phoenix Line of ultrasonic cleaning systems, as well as the new Wide-Web Cleaning Service. Joe Walczak, president of Sonic Solutions, said, “At Sonic Solutions, we help customers understand how they can become more profitable, efficient, consistent and productive using ultrasonic anilox cleaning. “We can extend the life of your roll at a fraction of the cost of recoating it while helping you to print better and more efficiently. And I’m sure we’ll reduce waste – it’s a win-win situation.”
Allen Datagraph (ADSI) introduced a new CMYK+White printer and the ability to print white on existing printers. Demonstrations of the ADSI iTech Centra 5, and ADSI iTech Spectrum with white option showed converters and printers how they can use white to print on clear or colored substrates, or use white as a design element. Also on display was Allen Datagraph’s latest digital press, the iTech Centra 5 LED toner-based label printer, which is capable of printing white along with a full complement of CMYK. This means that any designer is given full reign to print full graphics, including contone (photo) images, on a wide assortment of label substrates. It is capable of printing full color CMYK with a dense, white underprint on clear and colored substrates, or a white overprint for graphic elements. The iTech Centra 5 can print CMYK at 50 fpm or CMYK plus White at 41 fpm on roll stock up to 12.5" in width. The single pass technology offers accurate color registration – important for small type on label – and provides excellent, vibrant color. Configurations start at $49,995.
Visitors to the AB Graphic booth showed strong interest in the newly launched FAST Track die, the fastest semi-rotary diecutting system in the world, running at 150 m/m. Explained Tony Bell, “The original concept was born to create a semi-rotary die that could run inline with faster digital print engines. Once we started designing it, we discovered we could achieve much higher speeds and we are incredibly proud of this world first.” Also at the booth was a full beverage label specification Digicon Series 3 with ABG’s Big Foot 50 Ton hot foiling/embossing module. Visitors saw the full range of ABG’s full automation modules – Auto die load/unload, Autoslit and Iscore – plus a second hot foil unit and flatbed screen printing unit. In addition, ABG showed a JDF/JMF management information system supplying job information directly to the machine from prepress and relaying job information directly back into the customer’s MIS. This was shown both on a Digicon Series 3 and a Digilase laser diecutting unit.
EMT and MPS partnered to introduce the Chameleon RobustCut, which combines quick change features with a robust design. The new modular diecutting solution for the narrow web market offers quick operator friendly die exchange in one minute or less without the need to use a hoist. The design of the RobustCut brings the stability of this side load die station to the level of vertical die stations. The RobustCut features include side loading of dies from a pre-staged cart, eliminating the requirement of hoist or operator lifting. Speeds to 650 fpm at web widths from 13 to 20" are standard.
MPS reported a record number of visitors to its Labelexpo booth and also enjoyed a record number of North American sales at the show. Along with EMT, MPS participated in the launch of the Chameleon RobustCut side load die station. MPS also partnered with Kodak to perform live press demos of its flagship flexo press: the EF, an automated multi-substrate press built in Green Bay, WI. MPS has invested heavily in its North American organization, including local assembly, sales, marketing and customer service.
Exhibiting for the first time ever at Labelexpo Americas, Konica Minolta featured the bizhub Press C71cf, a digital press specifically designed for narrow web applications. The press uses dry-toner electrophotography and prints full CMYK color, supports 1200 x 1200 dpi. The engine supports a maximum paper width of 13" and feeding speeds range from 62 fpm to 31 fpm. Substrate compatibility includes PS paper in gloss, semi-gloss or matte finishes, wine stocks, white BOPP and polypropylene in matte or gloss. Konica Minolta also featured its MGI JETvarnish 3DW, which allows label printers to go digital for spot UV coating and embossed hot foiling without dies, screens or expensive tooling on narrow webs up to 16.53". By giving extra added-value and sensory dimensional textures to printed label output, the 100% digital technology provides quick prototyping, short run customization flexibility and the ability to use variable data for personalizing text and graphics on every piece produced.
Spinnaker Coating introduced a line of new adhesives. CLD-10 is an economical hot melt rubber-based adhesive with good adhesion properties in cold environments. “Cold temperature applications can be challenging,” said Joel Ulrich, Product Manager. “This adhesive helps converters compete in these demanding market situations from both a performance and a price standpoint.” With the CLD-10, the minimum application temperature is 10°F, with a service range of -50°F to 130°F. In addition to robust performance in cold environments, CLD-10 also offers great diecutting compared to other hot melt rubber-based adhesives. GripTight is an aggressive, hot melt rubber-based adhesive designed for difficult surfaces, including many building materials, manufacturing and packaging products, horticultural products, plastics, and wovens. While GripTight is a heavy coat weight, it will diecut, strip and dispense well compared to other similar aggressive adhesives – no adhesive pattern application needed. GP-28 is an economical, hot melt rubber-based adhesive with good adhesion to a variety of substrates. “This adhesive allows converters to compete in market situations where price is paramount,” Ulrich added.
Ashland focused on the journey into flexible packaging. “As a leading supplier of adhesives and coatings, Ashland has strong ties with key players in all corners of the industry,” said David Hatgas, global business director, adhesives and coatings. “We have a toxicologist on staff, and we are well-versed in working with FDA and other regulatory agencies. With this knowledge and our relationships with equipment manufacturers, we can be a valuable resource for companies looking to get into flexible packaging.” Ashland offers a broad product line for flexible packaging applications, including water-based, solvent-based, radiation-curable, and solvent-free laminating adhesives and coatings. The portfolio includes the recently launched Purekote 23589, a water-based, soft-touch matte coating, and Purelam 9500/9240, a solvent-free laminating adhesive with ultra-low migration. Both products have been evaluated by the FDA and can be used in food packaging applications.
Ravenwood Packaging, along with Ashland, announced an agreement naming Ashland the exclusive supplier of UV-curable coatings for Ravenwood linerless label applications in the Americas. Initially, Ashland will provide three products in the line: RW 01710 gloss coating, RW 01720 satin coating, and RW 01750 water-resistant coating. Ashland’s specialized coatings were developed for use on Ravenwood’s coaters and applicators, and were qualified by the equipment producer at its testing facility in the United Kingdom. Said Hatgas, “Both companies are innovating in the label space, and together this arrangement will help deliver consistently high-quality linerless labels.”
Flint Group invited attendees to “Expand Your Capabilities” and consider new market opportunities within “the wider world of narrow web flexible package printing.” At Labelexpo, Flint Group introduced a full range of food packaging compliant printing inks for all major printing technologies: UV mercury flexo, UV LED flexo, water-based flexo and UV offset. Focus was on improved and recent food packaging compliant product developments and launches, including: Flexocure Ancora 50 – a low migration UV flexo range of inks for food label and certain packaging applications; Flexocure Ancora - a low migration UV flexo range of inks suitable for the most stringent food label and packaging application; EkoCure Ancora – a low migration UV LED flexo range of inks suitable for the most stringent food label and packaging applications; Hydrofilm ACE – a water-based flexo ink system that meets food compliance for label and packaging applications; and Lithocure Ancora – a low migration rotary offset range of inks for food label and packaging applications.
Domino introduced to the US market “Textures by Domino” – a new inkjet capability of the Domino N610i digital UV inkjet label press, which was launched at Labelexpo Europe 2015, and made its first US showing in Rosemont. “Textures” allows label printers to produce tactile, three-dimensional digitally-printed textured labels that enhance shelf appeal. Ideal for a variety of sectors – including wine, beer, and cosmetics and beauty, this technique represents a cost-effective way to create labels with high visual and “feel appeal” that also help to maximize customer engagement. “It is no longer just about producing short and medium length production runs efficiently, it is also about enabling innovative value-add design capability. An endless selection of textured effects can be created using Domino inkjet printing technology,” said Bill Myers, marketing director for Domino. There were two N610i digital UV inkjet label presses at the Domino booth, one equipped with AB Graphic inline finishing, and the other N610i printing roll-to-roll. Printing 600 x 600 dpi native print resolution at a minimum of 164 fpm, the N610i offers the productivity of flexo, with the versatility of digital, Myers said.
Siegwerk Environmental Inks displayed low migration UV LED inks for food and pharmaceutical narrow web packaging applications The company said they are the first in the industry to offer this technology. Also featured were on-demand demonstrations of FastMatch, a web-based color management software program, as well as shrink sleeve solutions demonstrating UV LED capabilities.
Harper Corporation of America exhibited several of its products and delivered briefings on how Harper programs, services, surface technology and engravings can enhance efficient print repeatability and improve profitability. Harper also announced its Harper Express Program – touted as the fastest anilox delivery program in the industry for most popular narrow web presses. Among the products showcased were Harper’s HIVE (High Imaging Volume Engravings) line of engravings series, which delivers high levels of print quality and predictability with exclusive print performance. The company also featured its patented QD ink proofing and flatbed printing system. With the expansion of functional printing into the flexo and gravure markets, Harper has developed printing features and accessories that minimize the amount of expensive materials necessary to test printed electronic concepts and ideas. Harper has also expanded the engraving geometries and volumes for the proofers to accommodate the different deposit properties of functional inks needed for functional and printed electronics.
Roll-2-Roll Technologies presented its latest technologies in web positioning sensors and web guiding. Among the featured technologies were sensors that provide accurate edge, line, contrast, thread and UV marking detection of any type of material without the need for calibration during changeovers or in the face of splices. In the web-guiding segment, Roll-2-Roll Technologies launched and demonstrated an advanced data analytics and fault prediction technology available for the ARIS Web Guiding System. KOIOS Data Analytics offers the ability to detect problems in the process based on the behavior of the web and the data collected and analyzed through the web guide intelligent control and diagnostic system. A display indicates the Health Index and the causes of the lower health index of the process.
Flexo Wash launched the Top Load Parts Washer with Trolleys for easier parts handling. With this machine, converters load dirty parts from the press directly onto trolleys instead of carrying them to the washing machine individually. This not only reduces the amount of movements the parts make, it reduces the possibility of workplace injuries and damage to parts. Labelexpo also saw Flexo Wash launch the PK Parts Washer Filtration Unit for UV inks. This unit separates UV ink from the cleaning liquid, eliminates liquid waste disposal, cuts chemical consumption costs and reduces the handling of cleaning liquids. This unit is easily added onto all of the existing PK Parts Washing Units.
At the Frimpeks booth, the company drew attention to the new German and Spanish versions of its comprehensive website. Managing director Emre Sayer commented, “We have invested in our online presence in order to fulfill our customers’ needs. As Frimpeks operates in the global market place, it is important we are able to communicate in a range of languages. This release is the first of several planned over the coming months, which includes a French and Turkish version.”
Dow Corning introduced a new portfolio of PSAs and coatings for protective films used throughout the lifecycle of electronic devices. On display were these advanced, silicone-based materials include low-migration, platinum-cure PSAs and a high-performance hard coating. All of the new products have been designed to help Dow Corning’s customers optimize the performance of protective films used in electronics processing, assembly, shipment, storage and aftermarket applications. “Protective films utilizing silicones already play a critical role in optimizing device quality, reducing waste during manufacturing and enhancing the end user experience,” said Joanna Giovanoli Potts, Americas market manager, Packaging at Dow Corning.
A new software and engineering service for labels and packaging presses from Global Graphics Software was on display. Called “Fundamentals,” the service provides inkjet press manufacturers with a single source for the key software components and engineering knowhow essential to building a digital front end. The goal is to help to reduce time-to-market and engineering costs by breaking through the common barriers that prevent manufacturers from getting out to market on time and on budget. Fundamentals can also be applied to existing presses to overcome common quality issues, such as poor quality barcodes or small text, or defects caused by mottling and chaining, irrespective of other software choices that may have been made. According to Global Graphics, it provides manufacturers with an alternative to an Esko workflow or can be used alongside an Esko RIP.
Maxcess unveiled web handling technology from Fife, Tidland, MAGPOWR, Webex and Valley Roller. “It has been a busy year for new product development at Maxcess,” said Greg Jehlik, CEO of Maxcess. “We are excited to showcase our latest innovations from Fife, Tidland, MAGPOWR, Webex and Valley Roller. These latest cutting-edge products further highlight the strength of our 300 years of combined R&D, global service and support across our storied brands.” Among the featured products were the D-MAX Enhanced Web Guide Controller and Wi-Fife Wireless Operator Interface from Fife, the Cyclone High-Speed Core Centering Shafts and Control Series Electronic Knifeholders from Tidland, and the Spyder Plus S1 and Thin Load Cell from MAGPOWR.
Following the successful launch of Dantex Digital in 2015, DantexRBCor debuted its PicoColour digital label press to the US market. Visitors were able to view the PicoColour press in operation at the show, which was sold at the show to North West Labels. PicoColour has a printing width of 210mm and running capacity of 35 m/m and according to vice president of operations Michelle Garza, “is a versatile and highly productive printing system offering superb printed results at a competitive price.” PicoColour works with UV-based inks and is available with CMYK + White. Along with its complete line of letterpress and flexographic photopolymer plates, DantexRBCor also exhibited its dedicated water-wash plate processing equipment, including the DigiWash Mk2 flexo plate processor and AQFC Plate Cleaning System. The robust, high-speed, eco-friendly DigiWash integrates the AquaClean filtration system with the DigiWash processor, enabling continuous recirculation of the filtered washout water.
Selfwound overlamination film supplier QSPAC exhibited its range of products that meet today’s challenging label application requirements. The company offers an extensive line of clear and matte polypropylene (BOPP) and polyester (PET) films that are coated with a high performance, clear emulsion acrylic adhesive. “These products provide the best possible finish and protection to your labels, tag and flexible packaging products,” said Howard Shen, director of Overlamination Products. “Our specialty products include extra clear, thermal transfer printable, release coated and UL recognized overlaminates. We invite Labelexpo attendees to let QSPAC be your first choice for quality selfwound overlaminates.”
Anderson & Vreeland highlighted key software and equipment, and experts were on hand to explain the fine points of optimizing flexo and digital imaging in production environments. The centerpieces of the A&V booth were the Screen Truepress L350UV inkjet label press and the Xeikon ThermoflexX 30 platemaker. The Screen Truepress L350UV press uses UV inkjet technology to cost-effectively print short and medium length runs on a full range of standard label substrates at speeds up to 164 fpm. The press can be configured with workflow and color management software to provide end-to-end label production. Showcasing its expertise in the flexo side of the industry, A&V exhibited the Xeikon ThermoflexX 30, which has operator-friendly features and controls and is just one member of a line of A&V platemakers that enable customers to produce high-quality digital flexographic and letterpress plates at resolutions of up to 5080 dpi. Also on display was the Ovit Flexomatic plate washer, the Orbital X Water Wash System, and WhirlAway, each of which help ensure the cleanliness critical to providing top quality flexo printing.
At Labelexpo, acpo unveiled its new line of barrier films and security technologies. Show visitors were among the first to see acpo’s new anti-counterfeit, soft touch and high barrier flexible packaging film products. acpo’s soft touch films can be utilized on both labels and flexible packaging where a high-end, luxury look and feel is desired. Also highlighted was acpo’s recent partnership with Sun Chemical to provide SunBar coated films to flexible packaging converters. These clear films give converters a cost-effective alternative to multi-layer and PVDC coated barrier films while providing ultra-high oxygen barrier properties, flex crack resistance and thermal resistance to support high speed filling on packaging lines and pouch converting equipment. Excellent print reception eliminates the need for a third layer, which supports package lightweighting, economics and efficiency.
For the first time in North America, Nilpeter displayed its Panorama digital press, which offers “digital opportunities in a 360° perspective.” Panorama is designed to be highly reliable, with an average uptime above 90%, fast and easy startup, and high print engine stability. A smart workflow management system ensures typeface optimization, and provides automated step and repeat functions and outstanding color matching. Also featured at the Nilpeter booth was the new 22" FA-6* flexo press. Combined with its value-adding units, it is an ideal choice for high quality, cost-effective, multi-substrate printing. It meets the trend for short run production of new, innovative and integrated package designs – adding new product types to label printers’ existing portfolios, which help them increase their customer base. The 8-color FA-6* ran Expanded Gamut flexible packaging jobs, and demos were given throughout the three days.
Paper Resources, Inc. showcased its line of aggresive adhesives. The company specializes in heavy coat weight and aggressive hot melt adhesive constructions that bond well to a variety of surfaces and are press friendly during the converting process. “Our stock program boasts over 40 pressure sensitive constructions available at your width x 2500’/5000’. Paper facestocks include Semi-Gloss, Thermal Transfer, Fluorescents as well as various other materials. Paper Resources also has multiple film facestocks available, including PP (clear, white), Polyart, PET (Silver, Brushed, Matte Silver, White, Clear, Void) and other specialty items. If you are looking for an adhesive construction to perform well on difficult to label surfaces give us a call for samples,” said Jason Crooks, president of Paper Resources.
All Printing Resources (APR) took converters on a journey from “Prepress to Press,” exhibiting a range of solutions that offer converters increased efficiencies, superb precision in job-to-job repeatability, and state-of-the-art digital/flexo hybrid printing. On display was MacDermid Graphic Solutions’ continued evolution of the LAVA Thermal Plate Processing System. The latest design of the Lava incorporates remote diagnostics, an improved heating system, web path controls, and additional enhancements that complement the company’s line of digital plates. APR also presented Colordyne Technologies’ 3600 Series Retrofit System, which allows converters to economically transform their existing flexo press into a digital/flexo hybrid press. The Retrofit System’s Memjet technology enables converters to turn their existing flexo label presses into a full-color digital inkjet solution that allows them to use their existing tooling inventories. Also on display was an Esko CDI Spark 2530 digital flexo imaging system. Show attendees were able to explore Esko’s DeskPack plugin solutions for Adobe Illustrator and Photoshop, as well as other solutions to further automate prepress workflow and enhance productivity while reducing errors.
Colordyne Technologies presented its strategic partnership with Mark Andy, where Mark Andy becomes an exclusive distributor of the Colordyne 3600 Series on Mark Andy legacy press models, including 2200 and 4150 platforms. The move leverages Colordyne and Mark Andy’s combined strength in the narrow web label space to deliver affordable, high performance digital printing solutions to the label converting industry. Colordyne’s 3600 Series enhancement brings together highly productive print speeds of up to 500 fpm, paired with the industry’s smallest droplet size of one picoliter. The Colordyne platform is a high performance, high resolution four-color process digital printing solution that can be easily integrated onto flexographic printing presses.
Prati featured the Digifast One digital finishing platform, whose strengths are accuracy and productivity – up 40% on what the market has been accustomed, according to Prati. “Digital printing takes us into a new realm of finishing where quality is high, so accuracy has to be excellent. When researching the best solutions, we knew it was essential to ensure top quality finishing and enhance productivity in order to make digital production profitable and enable you to respond positively to the evolving market scenario. The result which you will discover is called Digifast One,” said Chiara Prati, sales director. Digifast One boosts productivity on average by up to 40% due to 8-minute job setup times and significant reductions in waste material. Equipped with FastCut, an automated knife and counter-knife positioning device, setup times drop drastically and slit quality achieves tighter tolerance levels. Side-trimming is handled by the automatic backscoring unit underneath.
Label Traxx showcased its new API module, which is available with Version 8 of its software, which was launched at the show. Prior to Labelexpo, Label Traxx announced integration with ABG’s Digilase digital laser cutter. The project is the result of collaboration with Label Traxx customer Innovative Labeling Solutions (ILS) of Hamilton, OH, Esko and ABG International. The aim of the assignment was to speed up job changeover and increase throughput through ILS’ digital finishing department. The integration enables the Digilase to pre-process the job in advance so that when a barcode printed on the web is scanned, the digital finisher knows which job it is running, is ready to cut the correct die line and the slitting knives are positioned automatically. Using Label Traxx’s new API module, an API (application programming interface) is created that feeds Digilase data in realtime as production is processed. Esko’s Automation Engine creates the step and repeat of the job using data supplied by Label Traxx. There is a trigger in the file plan that runs the API. Label Traxx then creates and transfers the job data the Digilase requires via XML and generates an SVG (scalable vector graphic) file to give the laser a path to cut. The Digilase takes the vector file and plots each burst of the laser. This pre-processing means that when the printed web enters the Digilase, the job barcode is read and the laser is already prepared. Setup time on the finishing machine is minimized.
ETI Converting showcased the Mini-Cohesio equipped with Pellicut, a recently patented diecutting station. The Pellicut, integrated into the Mini-Cohesio, allows its users to realize significant savings by using very thin and less expensive liner. The concept of manufacturing pressure sensitive labels, as presented at Labelexpo, helps to significantly reduce the waste and the cost of materials used. Moreover, ETI said many visitors were glad to see that the company has had a great success in the linerless label domain and has already sold many machines in different countries to make this type of label.ETI technology allows the manufacturing of inline linerless labels.
Phoseon Technology unveiled its new FirePower FP601 water-cooled LED curing solution for narrow web printing, along with a wide array of existing solutions for the label market. With increased durability, the FirePower is IP54 rated for increased protection. Integration into restricted spaces is now possible with the smaller form factor. With reduced power and cooling requirements from the previous generation, the FirePower delivers a high peak intensity of 20W/cm2. Installation is simple because no tools are required for power, data and water connections. Equipment providers can use the advanced communications features provided via Ethernet-based Modbus/TCP capability. Joe Becker, product marketing manager at Phoseon Technology, says, “The FirePower brings customers a high-performance, low-maintenance solution that translates directly to increased productivity and improved profitability. Phoseon’s LED technology allows new revenue opportunities while also saving energy and eliminating replacement part costs.”
Vetaphone announced that it is well on course to meet its 2020 growth target. With a narrow web market share in excess of 75% and a growing stake in the wide web sector too, Vetaphone owners Frank and Jan Eisby launched an ambitious growth program for the company back in 2012 that would see the business double in size by 2020. Sales figures over the past four years have shown the target to be achievable with the addition of extra staff but left an obvious need for expanded facilities. Jan Eisby said: “We are very excited about the whole program, as it represents a major investment and commitment from what is still a family business, albeit one that is now a major international player. And we have taken steps to grow our sales team, adding people in the USA and Asia.”
At the Mark Andy booth, Rotoflex presented a wide array of offline finishing solutions. The newest Business Responsive Technology from Rotoflex is the HSI 330, a system designed for high volume label slitting, inspection and rewinding in an operator-friendly horizontal configuration. Joining the HSI is the compact, high-speed VSI 330 slitter rewinder and the VLI 700 premier inspection, slitting and rewind system for conventional labels and unsupported film. The HSI brings many operational and ergonomic benefits to label converters, featuring end-to-end servo control, web width of 330 or 440mm, up to 1,000 fpm running speed, extra-large inspection table, 37" high editing area, and easily accessible slitting module. Configurable for a variety of vision inspection solutions, the HSI offers a wide range of options, including biometric authentication, and Rotoflex’s exclusive Report Management System (RMS), which was demonstrated live.
Tools & Production exhibited its line of punching equipment for label converters. The company’s Marathon (Long Life) Punching system provides less wear, greater punch life, cleaner punched holes and easier setup. It is state-of-the-art in rotary male-female punching for continuous EDP, line hole punching. Fixed center distances utilized by conventional punch and die rings for proper punch penetration are now eliminated with the Marathon punch ring. And, so are punch and die gears, which required time-consuming backlash and timing adjustments. With this concept, the punch ring is driven by the die ring and proper punch penetration is controlled by a precisely manufactured eccentric. Most rings are designed to achieve a hole to hole spacing across the web of approximately 2 1/2". Die rings can be made split or solid, and custom designs are available.
Flexomaid featured its award-winning Aeromaid anilox cleaning technology. Flexomaid received the 2016 FTA Technical Innovation Award for Aeromaid, an off-press air-stream anilox cleaning system that is non-abrasive and contact-free. The key to the Aeromaid system is its “smart” powerhead. Equipped with an advanced laser sensor, the powerhead detects the roll’s characteristics – diameter, length, surface – to optimize the rotation speed and powerhead movement pattern to provide consistent deep cleaning for any roll format. With its precision air-stream powerhead, Aeromaid uses the minimal quantity of detergent and rinsing agent to ensure optimal cleaning results. “In surveys, printers have told us that they need different types of roll cleaning for different situations. To meet those needs, we’ve included three customizable cleaning cycles – the express, daily and deep cycles – starting at just eight minutes per roll,” said Éric Thibault, Flexomaid’s business development director, adding, “Reduced cleaning times result in decreased downtime and increased productivity.”
Enercon unveiled new features for its CoronaFlex narrow web treater, which offers flexographic and digital inkjet printers powerful corona treating with an intuitive and easy to use operator interface. The treater is designed for integration with all brands of OEM presses and printers. At Labelexpo, Enercon engineers announced that new features are now available with CoronaFlex, including Watt density controls that ensure treatment levels remain consistent over varying line speeds. Operators can now control watt density settings from either the integrated touch screen interface or through a computer interface. Enercon has also added an operator lockout feature that protects the run mode and operational settings to a supervisory level.
MacDermid Graphics Solutions presented its latest product from the LUX Technology Platform – LUX ITP M – and its LAVA NW thermal plate processing system. “Because we are constantly innovating, we are exhibiting the latest technology solutions from MacDermid,” said Ryan Vest, global director of innovation at MacDermid. The LAVA NW platemaking system is designed for the narrow web market because the footprint for the equipment is much smaller and faster compared to solvent processing. MacDermid provides multiple photopolymer plates suited for the tag and label industry. LUX In-The-Plate M is the latest product with LUX flat-top dots directly in-the-plate.
ARC International promoted its anilox sleeves with an electro formed nickel inner layer to replace conventional fiberglass layers that are prone to cracking and pinholes. The nickel inner layer has better memory than fiberglass and requires less air pressure when mounting and dismounting.
Aztech Converting Systems displayed two new finishing solutions at Labelexpo Americas. The DieMaster RR Series is a servo-driven modular system that combines productivity, versatility and operator efficiency at an attractive price point. The DieMaster can convert a wide variety of substrates from thin, unsupported films to thick synthetic and gasket materials. It can also perform numerous functions like re-registration diecutting, ECL/coupon label converting, and digital post-press diecutting and sheeting. The company also featured the ISR Series, an inspection slitter rewind system that the company describes as a “proven workhorse.” It has a robust construction, heavy-duty steel frame, and accomodates multiple ancillary processes. It can handle various material types, including paper and film labelstocks, boardstocks and films.
Actega introduced a wide array of ink and coating technologies that functionally and aesthetically enhance labels and packaging. The company highlighted its ACTDigi digital primers that work with inline priming units for narrow web digital presses. These primers are designed to extend the life of printing components and are FDA Indirect and California Proposition 65 compliant. Actega also showed its special effect coating line, designed to give label printers and brand owners eye-catching shelf presence and tactile effects to enhance the consumer experience. Actega also featured its newest product to the line – MotionCoat, a technology that brings labels to life with movement.
Eckart presented the latest of its metallic and pearlescent pigment and ink portfolio for the printing of labels and packaging. For flexographic printed shrink sleeve applications, the new UV curable metallic ink system Rotostar UV Shrink FX 68 Series, now available in gold, offers a brilliant metallic effect without losing film integrity during high-percentage shrinkage. Further advantages are a fast cure rate and a high rub resistance. It will print on PETG and PVC films. The Rotostar LED FP 71 series is based on the latest innovations for LED curing, providing a stable one-component, press-ready ink to today’s equipment. This ink series, with its highly brilliant gold and bright silver shades, is suitable for flexo printing on labels, cartons and shrink sleeves. Rotostar LED FP 71 shows high stability, good rub resistance and a fast cure rate at high press speeds.
Codimag launched the Xaar Print Bar System integrated into its VIVA340 modular press. This was the Xaar Print Bar System’s debut show in America and expands upon the significant interest generated at Labelexpo Europe last year.The VIVA340 is a modular press that can be specified according to customers’ needs and is one of the very few intermittent presses available, which has all the major printing or finishing processes inline. The Xaar Print Bar System, when integrated into the VIVA340, can be used to add high opacity white, varnish or black in a single pass to 4-color labels right up to high-end labels for premium products.
Achem presented Paybacker, a press accessory that is used with Clear Advantage selfwound overlamination. The product controls unwind tension, which allows for improved registration, noise reduction, elimination of curl, increased production, and a change from linered overlaminates. In addition, the company featured its stock inventories of 5,000 and 10,000 foot rolls that are available for same day shipping. Precise slitting capabilities range from 1/4" to 60". Custom coating and contract slitting are also available.
QuadTech brought to Labelexpo two new color technologies, both of which were introduced at drupa 2016. ColorTrack is an adaptive new color management software solution for packaging applications. Without any hardware modifications to the press, QuadTech’s ColorTrack software integrates with ink formulation software to not only simplify workflow, but also dramatically reduce the number of ink corrections needed to achieve accurate, optimal color. Stephan Doppelhammer, marketing manager, said, “QuadTech, in partnership with ColorConsulting, has developed a ‘color expert in a box’ that automates the process of delivering absolute consistency from press-to-press, shift-to-shift, and plant-to-plant.”
Press Purchases
Several Labelexpo exhibitors announced press purchase agreements made at the show.
Advanced Labels NW, a small-to-medium-sized converter in Lynwood, WA, USA, purchased an HP Indigo 8000 digital press at Labelexpo. The press will enable the company to reduce setup time and offer its customers faster turnarounds. These efficiencies, coupled with the HP Indigo 8000’s impressive speed and print quality, were the main features that compelled the company to invest. “We develop high-end, high-value label and tag applications for our customers, and the print quality has to be pristine,” says Kevin Davis, president, Advanced Labels NW. “With the HP Indigo 8000 Digital Press, we can maintain the same high print quality our customers have grown to expect at more than doubled speeds. Within four minutes of hearing about this press, we began exploring its capabilities and looking to invest. Based on our history with the HP Indigo WS6000 Digital Press, the ROI was already justified, and our customers were very supportive. Investing in the HP Indigo 8000 was a no-brainer – especially given the unbeatable support from HP.” The company is currently running 70% of its jobs digitally and anticipates running 90% of jobs digitally by 2017, shifting the majority of its flexo jobs to the new HP Indigo 8000.
Hampshire Label, the label and packaging division of New Jersey Business Forms, invested in a Durst Tau 330E. With the acquisition, the company said it will move assertively into the UV inkjet label market. Management at Hampshire Label spent 10-12 months researching new digital technologies before deciding on the Durst Tau 330E, co-owner Andrew Harnett said. “There are new players and new technologies coming on board all the time,” he noted. “We always make it a habit to look for the new and relevant products. We first signed on as a reseller of the VIP Color desktop printer powered by Memjet. It’s perfect for end users, but I don’t think it’s a real production solution in terms of large-volume printing and the range of compatible materials.
“I was impressed with the wide range of products Durst had,” Harnett continued. “One of the things that caught my eye was their large-format packaging press, and we’ve had a lot of experience buying European products. Our Roanoke, VA, plant runs a number of Hunkelers, so we’ve experienced the technology and the quality of those machines. We’re just not the kind of company that signs on what everybody else is doing. We are looking for a different solution and we’ve found that with the Tau 330E.”
Xeikon annnounced Action Packaging Systems invested in its second Cheetah technology-driven Xeikon CX3 press. Douglas Rice, president and CEO of Action Packaging Systems, said, “We went into digital printing because of the need for short runs with increased efficiency. The speed and quality of the Xeikon CX3 Digital Label Press fits perfectly into our quick delivery program. By being able to address both short runs and long runs, using a combination of digital and conventional production, we can meet our customers’ needs no matter what they are – competitively.”
Before investing in its first Xeikon CX3, a productive digital press with printing speeds of 98 fpm, the company undertook a thorough review of available solutions. Rice explains, “With very short lead times for some of our work, reliability was very important. We also needed to ensure very high print quality. We have found that with Xeikon. We liked Xeikon’s approach – more a focus on engineering and what the press could do than a marketing effort.
“The combination of reliability, print quality and productivity that we experienced with our first Xeikon CX3 made the decision to invest in a second press very easy. It is a robust, full rotary press that does make a difference as compared to other digital label press options,” Rice adds. “The full rotary helps us in many ways - better registration in printing and better registration into finishing.”
The second Xeikon CX3 joins the first as the company has two Xeikon CX3’s at Action Packaging. Rice continues, “The reliability of Xeikon’s presses has been quite impressive. When we do have problems, the service team is right there for us. We have many stories to share about the tremendous dedication of the Xeikon service team. But the bottom line is, the press just keeps running and we don’t need the service team that often.”
MOO, a digital print and design company specializing in premium business stationer and promotional materials, purchased an HP Indigo WS6800 press. Since its launch in 2006, MOO company has exclusively leveraged HP Indigo digital printing technology to grow its business. Currently operating HP Indigo 7000 series presses in London, UK and in Rhode Island, MOO printed 185 million business cards in 2015 and has hundreds of thousands of customers in almost 200 countries.
“Exceptional print quality and fast turnarounds are critical to our business,” said John Kennedy, chief operating officer, MOO. “Our HP Indigo digital presses have helped us earn a reputation of delivering consistent, repeatable results for our customers.”
Quality Tape & Label Co. (QTL) purchased the HP Indigo 20000 Digital Press on the show floor at Labelexpo. The company will use the press to produce supplements, chemical, food and household product labels and shrink sleeves more efficiently and expand its flexible packaging offering. Building on its two upgraded narrow web HP Indigo WS6800 presses, QTL sees its new HP Indigo 20000 saving more than 200 hours of print time over six months, freeing capacity on its existing presses and allowing the company to competitively address new business.
Rob Daniels, president of QTL, commented, “Our narrow-format HP Indigo WS6800 Digital Presses have enabled our company to grow an average of 30% each year, and we are confident that the HP Indigo 20000, along with support from HP, will help us capture new flexible packaging growth opportunities and be an even better partner for our customers.”
Kevin Callahan, president of Reliable Label in Downers Grove, IL, – just a 30 minute drive from Rosemont – also came home with a new machine, but it was not a label press. Callahan was the lucky winner in a drawing for a 2016 Harley-Davidson motorcycle. He participated in a contest that had Labelexpo visitors collect labels from participating exhibitors – Bostik, Sonic Solutions, Wilson Manufacturing Company, Preco and TLMI.
Nine finalists were selected to draw a key, one of which would start the bike. Callahan went first and won the bike on the first try of a key. “Sonic Solutions was happy and proud to participate in the Harley-Davidson giveaway event again,” said Joe Walczak, president of Sonic Solutions. “Kevin is just one more of our customers that has won a motorcycle at the show.”
The winners of the 2016 Label Industry Global Awards were announced at a gala ceremony that took place after the opening day of Labelexpo Americas. Held at the Rosemont Theatre, Chicago, the awards recognize the notable achievements and commercial creativity of label industry manufacturers, suppliers and converters over the last 12 months.
Outstanding personal performance and accomplishment were marked by 400 industry colleagues as Mitch Butier, president and CEO of Avery Dennison, paid tribute to Belmark’s Bruce Bell. Bell was bestowed with the R. Stanton Avery Lifetime Achievement Award at the ceremony to honor his continuous commitment to supporting the industry throughout his long career. A highly-regarded ambassador for label printing, Bell was singled out for not only his success in establishing Belmark in 1977, but for actively encouraging and inspiring upcoming talent through his involvement with TLMI. Bell joins fellow luminaries GSI Technologies’ Suzanne Zaccone, Steve Lee of RotoMetrics, FLEXcon’s Neil McDonough and inaugural title holder, Dale Bunnell of Mark Andy.
In addition to the Lifetime Achievement Award, three other category winners were unveiled. The Award for Innovation (for companies with over 300 employees), sponsored by Flint Group Narrow Web, was presented to Jindal Films Americas for its development of Platinum Thermal. A white surface-printable polyolefin film, Platinum Thermal looks set to revolutionize thermal/barcode printing, replacing both coated and direct thermal substrates and thermal transfer ribbons in many thermal label applications. It is said to be one of the few “breakthroughs” that come once every 20 years.
Eshuis BV collected the Award for Innovation (for companies with less than 300 employees), sponsored by Flint Group Narrow Web. Eshuis was requested by Coca-Cola to develop an industrial 3D bow label which, after a year and half of research and development, resulted in a three-layer bow that could be applied at 40,000 bottles per hour as a standard Coke wraparound label. In association with Constantia Flexibles, more than 130 million labels were produced, divided over 21 different sizes of bow labels. It increased Coca-Cola’s sales volume and had a huge impact on social media channels.
Dow Chemical Company received the Award for Sustainability, sponsored by Jindal Films for its Chemical Sustainability Tool initiative. The tool has been designed to enable teams to quickly evaluate sustainability challenges and opportunities, document their thoughts and create an effective visual way of communicating the results. The tool engages a wide employee base in sustainability and indicates the extent to which any development can contribute to a more sustainable world.
Mike Fairley, chair of the judging panel, commented: “It is the 13th anniversary of the Label Industry Global Awards and again, our entrants have demonstrated that the sector is showing no sign of slowing down with regards to the level of technological innovation going on. The judges deliberated long and hard, and we congratulate all of our winners and finalists on their achievements in striving and succeeding in delivering these standards of excellence in their everyday business operations and practices.”
Chaired by Fairley, the judging panel presiding over this year’s awards featured: Michael Ritter, vice chairman of TLMI, Thomas Hagmaier, president of FINAT, Steve Katz, editor of Label & Narrow Web, Armin Karl Geiger, editor of NarrowWebTech and Andy Thomas, group managing editor of Labels & Labeling.
Complementing a diverse range of new product announcements, the show floor was packed with live demonstrations, including two new feature areas. With the US annually generating 370,000 tons of liner waste, the Linerless Trail championed ways of improving sustainability and reducing costs and waste. In addition, UPM Raflatac collected the show’s excess label, matrix and liner waste so it could be converted into a new form of energy.
The Digital Finishing Experience showcased how to take advantage of short run opportunities in label and packaging personalization, seasonal variations and product fragmentation. Daily presentations were held throughout the show’s three day run with live working demonstrations of Delta ModTech’s Spectrum Finishing System and folded cartons on the Xeikon FDU.
The exhibition was also supported by two Label Academy master classes, the inaugural Shrink Sleeve Workshop and a two-day conference program. Covering a broad range of topics and technologies, conference sessions were well attended, including the CEO panel discussion. Presided over by Georges Gravanis of Avery Dennison, the conference covered the key issues facing the North American market and featured John Attayek of Inovar Packaging Group, John M. Cappy from the Outlook Group, Fortis Solutions Group’s John Wynne, Mark Glendenning of Inland and Charlie MacLean of ASL Print FX.
The all-female converter panel discussion on day two was also well received, with candid contributions from Tara Halpin of Steinhauser, Alpine Packaging’s Jan Lehigh, Sandy Petersen of Digital Label Solutions, AWT’s Michelle Zeller and The Label Printers’ Lori Campbell. Other highlights included a look at new printing techniques to revolutionize design and branding, The Internet of Things, and using highly functional smart labels and packaging to leverage consumer engagement.
On the show floor
Mark Andy launched the Digital One, a new entry-level digital printing and converting label press. The press is designed to print short run prime labels with inline converting at what Mark Andy says is an unprecedented low investment level – less than $300K. Digital One offers 4-color CMYK printing at 1200 x 1200 dpi resolution on a pay-as-you-go model. Combined with a single flexo station for inline converting and decorating, Digital One promises to deliver a profitable solution for the growing demand for short run. The standardized configuration features a web width of 13" (330mm) with printing speeds reaching 63 fpm on various substrates, including pressure sensitive paper and film, unsupported paper and tag stocks. The servo-driven flexo station offers capabilities to spot color, varnish, laminate, and cold foil with inline finsihing offering diecutting, stripping and slitting capabilities. Equipped with air cooled UV LED curing and an onboard compressor, Digital One requires only a 220v single phase power source, making it an easy installation in most any environment. It provides converters with a simple, compact solution to support the increasing demands for reduced costs, shorter delivery times and smaller run sizes, and offers the flexibility to manage job mix more efficiently, maximizing high productivity on flexo machines and resulting in more profits.
The theme of the Avery Dennison booth was “Power Up,” and it highlighted converters’ ability to activate oft-hidden opportunities to spur genuine growth. Each of the booth’s four zones – Productivity, Shelf Appeal, Smart Solutions, Sustainability and Compliance – featured products tied to common label and packaging themes. The Productivity Zone focused on saving money and resources related to workflows while taking full advantage of new business opportunities. In the Shelf Appeal Zone, the company featured a next generation, fully conformable film that’s engineered for a variety of packaging types and enables the widest operating window in converting and dispensing. Smart Solutions showcased the Removables portfolio, with a focus on a new Photo-Reactive Adhesive Technology – a construction that can be transformed from permanent to removable upon exposure to high-intensity UV light. Sustainability and Compliance was focused on helping converters keep informed of regulations governing quality, safety, design and environmental footprint; while providing brand owners and consumers with the information they need to be confident in their business practices. “Power Up represents an ‘outside in’ way of thinking,” explained Tina Hart, vice president of marketing, Avery Dennison.
Xeikon exhibited at the show under the theme “What’s Next.” Among the technologies showcased was digital combination printing with Fusion technology. Fusion combines full color production printing with digital embellishment of labels and packaging in one pass and a single, fully digital production process. Over time, Fusion will consist of a series of embellishment modules that are not just put inline with the press, but are components of an entirely new modular system with the digital front end taking care of the prepress, data processing, color management and press operation, as well as full control and operation of all embellishment modules without manual intervention. Visitors to the Xeikon booth were also able to experience the speed and productivity of the Xeikon CX3 digital label press with Cheetah Technology. The Xeikon CX3 features the fastest running speed, lowest operating costs and highest quality in its class. It gives label converters the flexibility to meet complex customer demands without compromising quality, reliability or consistency across a broad array of label types. The Xeikon CX3 demos featured the inline Xeikon Dcoat unit, which is available in inline and nearline configurations and includes as standard features flood UV varnishing, lamination, semi rotary diecutting, length slitting and a dual spindle rewinder.
UPM Raflatac demonstrated how its latest product innovations are a perfect fit to help companies distinguish their brands. Among the products on display were new PP and PET substrates added to the company’s metalized and foil product family. Whether they are metalized on top of the face sheet (PP Chrome TC) or underneath the face sheet (PET and PP Metalized Silver), each of these products provides excellent ink reception and performance for personal care, beverage and food packaging applications. UPM Raflatac’s new Vanish 120 products are constructed with a thin 1.2 mil PET face material that offers all of the benefits of Vanish 92 materials but with increased stiffness for better dispensing on standard equipment. Also featured were recently developed solutions for special labeling applications, including a range of materials for industrial chemical containers, as well as high-quality materials for the wine, spirits and craft beverage markets. These products also support legislative compliance and stay functional throughout the life cycle of the labeled container. As part of UPM Raflatac’s presence at Labelexpo Americas, the company showcased how its label materials are a perfect fit for the retail shelf, as well as the world of high fashion. UPM Raflatac models strutted their stuff on a catwalk dressed in high-end fashion pieces constructed out of labelstock materials.
Wilson Manufacturing introduced the S100 Extreme Rotary Die. This die delivers what Wilson says is unprecedented accuracy across multiple applications, thanks to an exceptionally tight-tolerance blade height with no greater than .0001" variance. Its harder, more durable steel makes the S100 Extreme Rotary Die ideal for long print runs where cutting accuracy is critical. “Whether it’s thin films, board stocks, sand paper or medical materials, S100 Extreme Rotary Dies provide proven performance over the long run,” said Wilson’s Todd Westover.
Delta ModTech featured a variety of technologies, all under the theme “Masters in Motion.” Highlighted at the show was Flex Edge Laser Technology with a new on-the-fly changeover demonstration. Edge Laser Technology is ideal for markets that demand flexibility, new job setup is quick and the ability to recall saved products speeds up changeovers. The Flex Edge is a flexible laser platform that can be used inline or offline with various configurations to allow for production and R&D use in both roll-to-roll and sheet-fed. This machine is completely portable. It can be bolted inline directly to an existing Delta ModTech machine, it can be connected to an existing converting line using the telescoping arm to connect to an open station or it can be run as a standalone unit. “We install the machine on your site and train your operators to ensure you get the most out of your investment. Our team of service specialists can access the HMI screen online to help you with settings, adjustments or troubleshooting. This real-time technical support will help prevent down time and improve output for customers world-wide,” explained David Grenwis, marketing manager for Delta ModTech.
Jemmco launched its JemmSil RS200 High Release Rubber Roller Covering, described as the best alternative to high release hard coats and release tapes on the market. This proprietary silicone sleeve composite features a blend that creates unmatched release properties and a temperature resistance up to 400º F. At .090" wall thickness, the JemmSil RS200 is a significantly thicker release covering than most tapes or spray coats, offering longevity of up to two years or more for some laminating and coating applications. Unlike standard release coatings, the JemmSil RS200 is a sleeve that is easily installed in-plant by fitting over an existing idler roll. This technology eliminates costly two-way shipping, the need for spare rollers and the time-consuming process of wrapping rollers in tape.
Durst introduced the Tau 330 with near-line pre- and post-press finishing solutions in cooperation with Omet. This launch makes Durst the first digital press manufacturer to launch a hybrid press. Also shown for the first time in the US was the new, economical single-pass Tau 330 E UV inkjet label press, featuring high-pigmented UV inks for reduced ink consumption. Designed especially for small and medium-sized label converters, the Tau 330 E prints in widths of 200 or 330 mm, four or five colors, a printing speed of up to 157 fpm (48 linear m/m), and a printing resolution of up to 1260 dpi. The system has been engineered with particular attention to equipment cost while maintaining the speed and printing quality of the flagship Tau 330 printing press. “And our newly designed, high-pigment UV inkjet inks provide a noticeable cost reduction,” said Emily Kroll, Durst’s business director, Labels & Packaging.
Building on the success of the original ColorWorks C7500G on-demand inkjet label printer, Epson announced the addition of the Wasatch SoftRIP software to the printer. Featuring speeds up to 59 fpm, it produces advanced on-demand, full-color glossy label printing with spot color matching in a quick turnaround time. The C7500G with SoftRIP is designed for demanding, high-volume environments that require high-print-quality prime labels that are durable and at a low cost. “The C7500G with Wasatch SoftRIP and its ability to spot color match makes it easy to produce the same exact labels, whether it was from last week or last year,” said Andy Scherz, senior product manager, Epson America Inc. “The integration of the Wasatch SoftRIP delivers accurate colors, seamless integration and cost savings for printing on-demand labels.” The combination offers enhanced features, including spot color matching, which can be achieved for most common prime label spot colors within a deltaE of 1.5 for very high color accuracy. The Wasatch SoftRIP C7500G Label Edition has a simple user interface suitable for high-speed label production.
PC Industries showcased to printers and converters the improved capabilities of its flagship solution, the Guardian PQV 100% inspection system. The PQV3 offers automatic job changeover on the fly for digital printers to seamlessly continue 100% inspection on press. In addition, automated remote job setup off press helps flexo printers reduce downtime when frequently changing jobs. The system offers relative color measurement (ΔE) as an available feature. Absolute color measurement to ISO standards can be provided with the GV-Spectro, inline spectrophotometer based system. Also, the PQV3 offers advanced, high performance 1D and 2D barcode verification to ANSI and ISO standards. Grading and verification can now be done at higher speeds while maintaining accuracy and minimum code size. The system also can verify human readable characters using OCR/OCV technology.
Kocher+Beck chose Labelexpo for the US launch of its Quick Change Pro diecutting unit, where the magnetic cylinder and diecutting plates can be prepared without disrupting ongoing production – a job is changed in seconds at the mere touch of a button. The Quick Change Pro diecutting unit was demonstrated through its integration into the current generation of the UR Precision 440 non-stop splicing system. Also, throughout the show, Kocher+Beck announced multiple contest winners. Doug Lingo at MPI Labels and Patrick Kolitz at Heartland Label won a free Magnetic Cylinder and $500 Flexible Tooling Voucher from Kocher + Beck.
INX International Ink Co. presented the NW210 inkjet UV digital narrow press and the new HMJ-250 medium batch automated ink dispenser. The NW210 with UV LED advanced curing technology delivers single pass output up to 80 fpm on any labelstock. The press comes equipped with a Spartanics laser diecutting station and Xaar patented technology, with multiple drop sizes and color ink channels. The HMJ-250 is a versatile, medium-sized and affordable batch ink dispenser manufactured by HMJ Tech. It offers many advantages, including fully automated valve cleaning and single point dispensing into any container, from narrow-neck jugs to six-gallon pails. This affordable ink dispenser offers custom capability for any ink room. It can be configured for up to 24 stations of water-based, UV-curable or solvent-based inks, and the solid-state industrial control system offers true, real-time dispensing – it needs only 90 seconds to produce a four-ingredient gallon of ink. INX also displayed a variety of inks, ranging from ION water-based label inks and shrink sleeve inks for exceptional film adhesion, to new and advanced UV/EB inks and coatings.
Precision AirConvey (PAC) reported a very successful Labelexpo. PAC sold its EcoPAC baler off of the show floor to Wausau Coated Products. The EcoPAC Baler will increase the bulk density of Wausau’s waste stream, allowing the company to collect waste in a secure, clean plastic bag eliminating waste clutter and maximizing floor space. In addition, an undisclosed company also purchased PAC’s Matrix Removal System that was being demonstrated on the show floor. The customer can now run its press faster and significantly reduce its monthly material costs. PAC was recently named to the INC 5000 list for 2016 and also became TLMI LIFE-certified the week after the show. PAC will soon be honored locally by the Delaware State Chamber of Commerce as a Superstar in Business, the company announced.
Channeled Resources launched its new line of blank diecut labels. “We offer competitive pricing on industry-standard sized labels in direct thermal and thermal transfer paper. We are growing and changing to meet our customers’ needs,” said chairman Calvin Frost. “Look for more information on diecut labels and our other products on our newly designed website. Our new ETI laminator is making state of the art diecut labels. We just added a turret rewinder and rolls are flying off this machine. Probably the most advanced manufacturing capability in the world.”
Three daily demonstrations of Omet’s iFlex aroused great enthusiasm among Labelexpo spectators, said Federica Izzo, marketing and sales assistant at Omet Americas. “These demonstrations showed the incredible potential of this label printing machine, confirming it to be in a league of its own in terms of high performance and ease of use,” Izzo said, adding that many booth visitors accepted the offer to book visits to the Omet demo center in Elk Grove Village, IL. Also garnering great interest was the XFlex X6. Demonstrations of the 10-color XFlex X6 showed off the possibility of printing with variable data even on plastic film, quickly, without stopping the press and without any waste. Izzo added that many visitors requested information about the new Varyflex V2 Offset 850, which, she said, impressed flexible packaging market players during drupa.
FLEXcon showcased LAZRfilm 3.1 mil white vinyl with gloss TC-274 and DURApro OF 120 Clear (7 year overlaminate), as well as its latest advancements in digital topcoat technology. The combination of LAZRfilm TC-274 and the laser printer’s polymer-based toners provides excellent image quality for applications ranging from compliance labels, brand identity labels and more. The DURApro OF 120 Clear overlaminate is suitable for applications like durable goods and equipment labeling while providing the UV blocking, anti-graffiti and chemical resistance required.
Simco-Ion introduced the V-Force 30, its most innovative industrial vacuum cleaning system for narrow web machines. It combines the power of static neutralization with high vacuum, high volume and high velocity and includes a non-contact cleaning hood with active static neutralizing bars, a ducting kit and a self-contained Air Control System (ACS). It can easily be installed onto the open web in most narrow web presses and machinery, including those running thin films. V-Force 30’s compact clam-shell hood design incorporates an optimized air management chamber that balances a high-velocity air agitation curtain with dual vacuum slots, providing the highest efficiency clean. The hood also incorporates shockless static bars to quickly neutralize and break the bond between charged particulates and the running web at up to 2,000 fpm. ACS is an all-in-one blow-off, vacuum and collector support cabinet that connects to the hood through an integrated hose design. It incorporates a non-regenerative blower design with dedicated turbines and a filtered fresh air intake, providing powerful performance without the use of costly compressed air.
Polymag Tek promoted the opportunity to win a free narrow web cleaner. By completing a survey at http://www.polymagtek.com/web-cleaner-survey.html, converters are entered into a chance to win a RNWC-3IIA Single Side Narrow Web Cleaner. Deadline for entry is October 19, 2016 and the winner will be chosen October 21, 2016 and notified by email. Also at Labelexpo, Polymag Tek featured its US-manufactured, comprehensive line of web cleaners, sheet cleaners and process roll cleaners for the coating, laminating, printing and converting industries. Polymag Tek has manufactured over 1,500 web, sheet and process roll cleaners worldwide.
Finishing specialist Cartes introduced its new machine series the Gemini, which showed what Cartes calls Invisible Laser Cutting (ILC). The system allows the ability to convert dark color printed labels while avoiding the white line edges caused by laser cutting temperature. In-mold label converting is also suitable for the ILC system, including other linerless materials. The company also showcased its semi-rotary diecutting capabilities, including the ability to use magnetic dies to produce labels of different lengths. Thanks to Cartes’ Image Distortion System (IDS), it is now possible to re-use preexisting dies created for specifics cylinders, even worn, to diecut different lengths. The IDS allows the customer to widen and narrow multiple label lengths up to 20% from the original die, always keeping label interspaces constant.
Schober USA showed the RSM-Digi-Varicut for the first time in North America. The machine’s new hybrid drive technology is designed for digitally-printed flexible packaging materials and combines continuous and vector rotary diecutting in re-registration mode, thus a wide range of formats can be processed with a single tool. “It offers great advantages for short run production,” said Schober’s Joe Lauver.
Tower Products unveiled its newest anilox cleaning technology, the SmartFlex High Tech Anilox Cleaner. This is a new technology that cleans anilox rollers in hot tank or ultrasonic applications. “The product quickly and effectively cleans the cells of dried ink and prevents re-depositing back on the roller. With its advanced non-VOC formula, this water-based cleaning technology is safe on rollers and great for regulatory compliance,” explained Rick Principato, president and CEO.
Fujifilm North America demonstrated Graphium, a UV digital hybrid inkjet press, designed specifically for the narrow web market. The modular Graphium provides the flexibility and productivity to print any number of complex projects requiring a wide gamut of colors on virtually any substrate. It makes converting short to medium print jobs more profitable, as the press streamlines workflow, requires less setup material and generates less running waste. The press combines a range of leading technologies, including workflow, prepress and color management software, as well as inkjet head calibration technology, to ensure consistent quality and repeatable production. Fujifilm also showcased the opacity and press speed of SuperNova White flexo ink, and varnishes that add gloss, texture and special effects.The new 720 Series of water-based inks for narrow and medium web flexographic printing are formulated to perform on both paper and film substrates.
Valmet launched a new quality management system application. New sheet quality measurements, innovative moisture profiling, as well as web monitoring and inspection systems for self-adhesive laminating processes are now combined in the Valmet IQ quality control system. While adhesive coat weight control has been available for several years, successful control of the silicone release layer has lacked a suitable online sensor until now. The Valmet IQ Silicone and Adhesive Measurement is designed especially for demanding paper and self-adhesive laminating applications to measure silicone coated release liners. Mounted on a single sided scanning frame to provide continuous cross direction measurement profiles of the silicone coat weight, a second sensor after the adhesive application measures the adhesive coat weight. The accurate scan averages and high-resolution CD profiles measured by the new sensor provide a solid foundation for Valmet IQ’s machine- and cross-direction silicone and adhesive controls.
Componex exhibited its complete product line of WINertia Idler Rolls. WINertia Idlers are manufactured with patented WINertia tubing, Dynamic Center-WIN Balancing and WINertia Self-Adjusting Bearings to give the customer free spinning, low inertia rollers. Every facet of the dead shaft idler roll product line and the manufacturing process is designed to give customers a big advantage: Superior technology, competitive prices and the quickest lead-time in the industry. “The lateral grooves in this idler roll were designed to eliminate the air between the web and the roller in order to maintain constant traction at all web speeds. Our exclusive demonstration shows how the WINertia AV roll outperforms smooth and spiral groove rolls,” explained Cal Couillard, president and design engineer.
Ritrama presented many new products in response to evolving market demands. The new “Wine & Spirits” series consists of a range of materials with new finishes – all strictly FSC-certified – and includes barrier versions dedicated to sparkling and fine wines. The new generation of AP1300 acrylic water resistant adhesives and new face materials meets the market’s high-quality requirements in performance and appearance for premium wine label materials, confirming Ritrama’s commitment to offer solutions to satisfy diversified demand. Coextruded films are the company’s latest label products for personal and home-care applications. The Ritrama GlobalFlex series – available in white, transparent and silver finishes – combines application flexibility with production stability. Ritrama has also developed Core Linerless Solutions, where a special finishing machine transforms standard PSA material into a laminated film without liner ready to be applied by means of a special linerless dispensing head.
EFI featured the new Jetrion 4950LXe version of EFI’s LED inkjet narrow web label press, which helps converters create new opportunities such as extend their food-packaging applications into digital label production with new low-migration ink for non-food-contact surface production. The press also offers a higher 720x1260 dpi resolution for even better print quality, and increased durability and gloss level control using EFI Armor UVF and UVR coatings. The new Jetrion press version also offers extended versatility, as it includes media compatibility profiles for a broader range of labelstocks, including Avery Dennison substrates used for durable labels and wine applications. At the EFI booth, customer ColorZone shared its EFI success story. Located in California’s wine country, the company got its start producing wide-format display and signage work using EFI VUTEk superwide-format technology and other printers. Since then, ColorZone has expanded to capture short run, multi-SKU and just-in-time label opportunities with a Jetrion LED inkjet press. “I entered the large-format graphics market without having a background in the business and was able to build a successful offering,” said ColorZone president Joshua Feller. “With EFI, I can do the same thing in the wine label market. The economics of the LED Jetrion press accelerates our ability to add new clients.”
SPGPrints provided a real-time experience of the simplicity, quality and productivity of its DSI digital UV-inkjet workflow and rotaLEN laser engraving system for screen imaging. With the booth’s while-you-wait demonstration, visitors had their own files’ output on one of the devices. Other highlights included working demonstrations of the 13" (330mm)-wide DSI UV-inkjet press. Key standard features are intermediate inline LED pinning stations and chill drum. Options include up to six extra stations: orange and violet, opaque white with industry-leading 93% optical density, and digital primer. Inks formulated and manufactured by SPGPrints are designed to offer excellent resistance. Also on display was a rotaLEN direct laser engraving system for imaging rotary screens with resolutions up to 4000 dpi in one digital step, without film, chemicals or water. The company also showed the variLEX hybrid CtP processor, a digital laser exposing unit for high-definition flexo, dry-offset, screen and letterpress printing.
Wink presented its new SuperCut flexible dies, an improved GapControl adjustable anvil, and ultra-precise magnetic and printing cylinders. Diecutting materials and applications become more and more challenging for label and packaging converters. Wink’s new SuperCut “Special” dies, with specific adjustments of the blade geometry in combination with special coatings – for diecutting of very demanding materials like MDO on thin PET liners – were on display. Wink also showcased an optimized version of the GapControl, which has been further improved in terms of handling and pressure control. Now the operator can adapt the gap (cylinder clearance) with greatest accuracy individually for the drive and operator side, so that all kinds of facestock and liner materials can be diecut properly, while reducing downtimes due to web breaks or tool changes to a minimum.
Sonic Solutions featured its Phoenix Line of ultrasonic cleaning systems, as well as the new Wide-Web Cleaning Service. Joe Walczak, president of Sonic Solutions, said, “At Sonic Solutions, we help customers understand how they can become more profitable, efficient, consistent and productive using ultrasonic anilox cleaning. “We can extend the life of your roll at a fraction of the cost of recoating it while helping you to print better and more efficiently. And I’m sure we’ll reduce waste – it’s a win-win situation.”
Allen Datagraph (ADSI) introduced a new CMYK+White printer and the ability to print white on existing printers. Demonstrations of the ADSI iTech Centra 5, and ADSI iTech Spectrum with white option showed converters and printers how they can use white to print on clear or colored substrates, or use white as a design element. Also on display was Allen Datagraph’s latest digital press, the iTech Centra 5 LED toner-based label printer, which is capable of printing white along with a full complement of CMYK. This means that any designer is given full reign to print full graphics, including contone (photo) images, on a wide assortment of label substrates. It is capable of printing full color CMYK with a dense, white underprint on clear and colored substrates, or a white overprint for graphic elements. The iTech Centra 5 can print CMYK at 50 fpm or CMYK plus White at 41 fpm on roll stock up to 12.5" in width. The single pass technology offers accurate color registration – important for small type on label – and provides excellent, vibrant color. Configurations start at $49,995.
Visitors to the AB Graphic booth showed strong interest in the newly launched FAST Track die, the fastest semi-rotary diecutting system in the world, running at 150 m/m. Explained Tony Bell, “The original concept was born to create a semi-rotary die that could run inline with faster digital print engines. Once we started designing it, we discovered we could achieve much higher speeds and we are incredibly proud of this world first.” Also at the booth was a full beverage label specification Digicon Series 3 with ABG’s Big Foot 50 Ton hot foiling/embossing module. Visitors saw the full range of ABG’s full automation modules – Auto die load/unload, Autoslit and Iscore – plus a second hot foil unit and flatbed screen printing unit. In addition, ABG showed a JDF/JMF management information system supplying job information directly to the machine from prepress and relaying job information directly back into the customer’s MIS. This was shown both on a Digicon Series 3 and a Digilase laser diecutting unit.
EMT and MPS partnered to introduce the Chameleon RobustCut, which combines quick change features with a robust design. The new modular diecutting solution for the narrow web market offers quick operator friendly die exchange in one minute or less without the need to use a hoist. The design of the RobustCut brings the stability of this side load die station to the level of vertical die stations. The RobustCut features include side loading of dies from a pre-staged cart, eliminating the requirement of hoist or operator lifting. Speeds to 650 fpm at web widths from 13 to 20" are standard.
MPS reported a record number of visitors to its Labelexpo booth and also enjoyed a record number of North American sales at the show. Along with EMT, MPS participated in the launch of the Chameleon RobustCut side load die station. MPS also partnered with Kodak to perform live press demos of its flagship flexo press: the EF, an automated multi-substrate press built in Green Bay, WI. MPS has invested heavily in its North American organization, including local assembly, sales, marketing and customer service.
Exhibiting for the first time ever at Labelexpo Americas, Konica Minolta featured the bizhub Press C71cf, a digital press specifically designed for narrow web applications. The press uses dry-toner electrophotography and prints full CMYK color, supports 1200 x 1200 dpi. The engine supports a maximum paper width of 13" and feeding speeds range from 62 fpm to 31 fpm. Substrate compatibility includes PS paper in gloss, semi-gloss or matte finishes, wine stocks, white BOPP and polypropylene in matte or gloss. Konica Minolta also featured its MGI JETvarnish 3DW, which allows label printers to go digital for spot UV coating and embossed hot foiling without dies, screens or expensive tooling on narrow webs up to 16.53". By giving extra added-value and sensory dimensional textures to printed label output, the 100% digital technology provides quick prototyping, short run customization flexibility and the ability to use variable data for personalizing text and graphics on every piece produced.
Spinnaker Coating introduced a line of new adhesives. CLD-10 is an economical hot melt rubber-based adhesive with good adhesion properties in cold environments. “Cold temperature applications can be challenging,” said Joel Ulrich, Product Manager. “This adhesive helps converters compete in these demanding market situations from both a performance and a price standpoint.” With the CLD-10, the minimum application temperature is 10°F, with a service range of -50°F to 130°F. In addition to robust performance in cold environments, CLD-10 also offers great diecutting compared to other hot melt rubber-based adhesives. GripTight is an aggressive, hot melt rubber-based adhesive designed for difficult surfaces, including many building materials, manufacturing and packaging products, horticultural products, plastics, and wovens. While GripTight is a heavy coat weight, it will diecut, strip and dispense well compared to other similar aggressive adhesives – no adhesive pattern application needed. GP-28 is an economical, hot melt rubber-based adhesive with good adhesion to a variety of substrates. “This adhesive allows converters to compete in market situations where price is paramount,” Ulrich added.
Ashland focused on the journey into flexible packaging. “As a leading supplier of adhesives and coatings, Ashland has strong ties with key players in all corners of the industry,” said David Hatgas, global business director, adhesives and coatings. “We have a toxicologist on staff, and we are well-versed in working with FDA and other regulatory agencies. With this knowledge and our relationships with equipment manufacturers, we can be a valuable resource for companies looking to get into flexible packaging.” Ashland offers a broad product line for flexible packaging applications, including water-based, solvent-based, radiation-curable, and solvent-free laminating adhesives and coatings. The portfolio includes the recently launched Purekote 23589, a water-based, soft-touch matte coating, and Purelam 9500/9240, a solvent-free laminating adhesive with ultra-low migration. Both products have been evaluated by the FDA and can be used in food packaging applications.
Ravenwood Packaging, along with Ashland, announced an agreement naming Ashland the exclusive supplier of UV-curable coatings for Ravenwood linerless label applications in the Americas. Initially, Ashland will provide three products in the line: RW 01710 gloss coating, RW 01720 satin coating, and RW 01750 water-resistant coating. Ashland’s specialized coatings were developed for use on Ravenwood’s coaters and applicators, and were qualified by the equipment producer at its testing facility in the United Kingdom. Said Hatgas, “Both companies are innovating in the label space, and together this arrangement will help deliver consistently high-quality linerless labels.”
Flint Group invited attendees to “Expand Your Capabilities” and consider new market opportunities within “the wider world of narrow web flexible package printing.” At Labelexpo, Flint Group introduced a full range of food packaging compliant printing inks for all major printing technologies: UV mercury flexo, UV LED flexo, water-based flexo and UV offset. Focus was on improved and recent food packaging compliant product developments and launches, including: Flexocure Ancora 50 – a low migration UV flexo range of inks for food label and certain packaging applications; Flexocure Ancora - a low migration UV flexo range of inks suitable for the most stringent food label and packaging application; EkoCure Ancora – a low migration UV LED flexo range of inks suitable for the most stringent food label and packaging applications; Hydrofilm ACE – a water-based flexo ink system that meets food compliance for label and packaging applications; and Lithocure Ancora – a low migration rotary offset range of inks for food label and packaging applications.
Domino introduced to the US market “Textures by Domino” – a new inkjet capability of the Domino N610i digital UV inkjet label press, which was launched at Labelexpo Europe 2015, and made its first US showing in Rosemont. “Textures” allows label printers to produce tactile, three-dimensional digitally-printed textured labels that enhance shelf appeal. Ideal for a variety of sectors – including wine, beer, and cosmetics and beauty, this technique represents a cost-effective way to create labels with high visual and “feel appeal” that also help to maximize customer engagement. “It is no longer just about producing short and medium length production runs efficiently, it is also about enabling innovative value-add design capability. An endless selection of textured effects can be created using Domino inkjet printing technology,” said Bill Myers, marketing director for Domino. There were two N610i digital UV inkjet label presses at the Domino booth, one equipped with AB Graphic inline finishing, and the other N610i printing roll-to-roll. Printing 600 x 600 dpi native print resolution at a minimum of 164 fpm, the N610i offers the productivity of flexo, with the versatility of digital, Myers said.
Siegwerk Environmental Inks displayed low migration UV LED inks for food and pharmaceutical narrow web packaging applications The company said they are the first in the industry to offer this technology. Also featured were on-demand demonstrations of FastMatch, a web-based color management software program, as well as shrink sleeve solutions demonstrating UV LED capabilities.
Harper Corporation of America exhibited several of its products and delivered briefings on how Harper programs, services, surface technology and engravings can enhance efficient print repeatability and improve profitability. Harper also announced its Harper Express Program – touted as the fastest anilox delivery program in the industry for most popular narrow web presses. Among the products showcased were Harper’s HIVE (High Imaging Volume Engravings) line of engravings series, which delivers high levels of print quality and predictability with exclusive print performance. The company also featured its patented QD ink proofing and flatbed printing system. With the expansion of functional printing into the flexo and gravure markets, Harper has developed printing features and accessories that minimize the amount of expensive materials necessary to test printed electronic concepts and ideas. Harper has also expanded the engraving geometries and volumes for the proofers to accommodate the different deposit properties of functional inks needed for functional and printed electronics.
Roll-2-Roll Technologies presented its latest technologies in web positioning sensors and web guiding. Among the featured technologies were sensors that provide accurate edge, line, contrast, thread and UV marking detection of any type of material without the need for calibration during changeovers or in the face of splices. In the web-guiding segment, Roll-2-Roll Technologies launched and demonstrated an advanced data analytics and fault prediction technology available for the ARIS Web Guiding System. KOIOS Data Analytics offers the ability to detect problems in the process based on the behavior of the web and the data collected and analyzed through the web guide intelligent control and diagnostic system. A display indicates the Health Index and the causes of the lower health index of the process.
Flexo Wash launched the Top Load Parts Washer with Trolleys for easier parts handling. With this machine, converters load dirty parts from the press directly onto trolleys instead of carrying them to the washing machine individually. This not only reduces the amount of movements the parts make, it reduces the possibility of workplace injuries and damage to parts. Labelexpo also saw Flexo Wash launch the PK Parts Washer Filtration Unit for UV inks. This unit separates UV ink from the cleaning liquid, eliminates liquid waste disposal, cuts chemical consumption costs and reduces the handling of cleaning liquids. This unit is easily added onto all of the existing PK Parts Washing Units.
At the Frimpeks booth, the company drew attention to the new German and Spanish versions of its comprehensive website. Managing director Emre Sayer commented, “We have invested in our online presence in order to fulfill our customers’ needs. As Frimpeks operates in the global market place, it is important we are able to communicate in a range of languages. This release is the first of several planned over the coming months, which includes a French and Turkish version.”
Dow Corning introduced a new portfolio of PSAs and coatings for protective films used throughout the lifecycle of electronic devices. On display were these advanced, silicone-based materials include low-migration, platinum-cure PSAs and a high-performance hard coating. All of the new products have been designed to help Dow Corning’s customers optimize the performance of protective films used in electronics processing, assembly, shipment, storage and aftermarket applications. “Protective films utilizing silicones already play a critical role in optimizing device quality, reducing waste during manufacturing and enhancing the end user experience,” said Joanna Giovanoli Potts, Americas market manager, Packaging at Dow Corning.
A new software and engineering service for labels and packaging presses from Global Graphics Software was on display. Called “Fundamentals,” the service provides inkjet press manufacturers with a single source for the key software components and engineering knowhow essential to building a digital front end. The goal is to help to reduce time-to-market and engineering costs by breaking through the common barriers that prevent manufacturers from getting out to market on time and on budget. Fundamentals can also be applied to existing presses to overcome common quality issues, such as poor quality barcodes or small text, or defects caused by mottling and chaining, irrespective of other software choices that may have been made. According to Global Graphics, it provides manufacturers with an alternative to an Esko workflow or can be used alongside an Esko RIP.
Maxcess unveiled web handling technology from Fife, Tidland, MAGPOWR, Webex and Valley Roller. “It has been a busy year for new product development at Maxcess,” said Greg Jehlik, CEO of Maxcess. “We are excited to showcase our latest innovations from Fife, Tidland, MAGPOWR, Webex and Valley Roller. These latest cutting-edge products further highlight the strength of our 300 years of combined R&D, global service and support across our storied brands.” Among the featured products were the D-MAX Enhanced Web Guide Controller and Wi-Fife Wireless Operator Interface from Fife, the Cyclone High-Speed Core Centering Shafts and Control Series Electronic Knifeholders from Tidland, and the Spyder Plus S1 and Thin Load Cell from MAGPOWR.
Following the successful launch of Dantex Digital in 2015, DantexRBCor debuted its PicoColour digital label press to the US market. Visitors were able to view the PicoColour press in operation at the show, which was sold at the show to North West Labels. PicoColour has a printing width of 210mm and running capacity of 35 m/m and according to vice president of operations Michelle Garza, “is a versatile and highly productive printing system offering superb printed results at a competitive price.” PicoColour works with UV-based inks and is available with CMYK + White. Along with its complete line of letterpress and flexographic photopolymer plates, DantexRBCor also exhibited its dedicated water-wash plate processing equipment, including the DigiWash Mk2 flexo plate processor and AQFC Plate Cleaning System. The robust, high-speed, eco-friendly DigiWash integrates the AquaClean filtration system with the DigiWash processor, enabling continuous recirculation of the filtered washout water.
Selfwound overlamination film supplier QSPAC exhibited its range of products that meet today’s challenging label application requirements. The company offers an extensive line of clear and matte polypropylene (BOPP) and polyester (PET) films that are coated with a high performance, clear emulsion acrylic adhesive. “These products provide the best possible finish and protection to your labels, tag and flexible packaging products,” said Howard Shen, director of Overlamination Products. “Our specialty products include extra clear, thermal transfer printable, release coated and UL recognized overlaminates. We invite Labelexpo attendees to let QSPAC be your first choice for quality selfwound overlaminates.”
Anderson & Vreeland highlighted key software and equipment, and experts were on hand to explain the fine points of optimizing flexo and digital imaging in production environments. The centerpieces of the A&V booth were the Screen Truepress L350UV inkjet label press and the Xeikon ThermoflexX 30 platemaker. The Screen Truepress L350UV press uses UV inkjet technology to cost-effectively print short and medium length runs on a full range of standard label substrates at speeds up to 164 fpm. The press can be configured with workflow and color management software to provide end-to-end label production. Showcasing its expertise in the flexo side of the industry, A&V exhibited the Xeikon ThermoflexX 30, which has operator-friendly features and controls and is just one member of a line of A&V platemakers that enable customers to produce high-quality digital flexographic and letterpress plates at resolutions of up to 5080 dpi. Also on display was the Ovit Flexomatic plate washer, the Orbital X Water Wash System, and WhirlAway, each of which help ensure the cleanliness critical to providing top quality flexo printing.
At Labelexpo, acpo unveiled its new line of barrier films and security technologies. Show visitors were among the first to see acpo’s new anti-counterfeit, soft touch and high barrier flexible packaging film products. acpo’s soft touch films can be utilized on both labels and flexible packaging where a high-end, luxury look and feel is desired. Also highlighted was acpo’s recent partnership with Sun Chemical to provide SunBar coated films to flexible packaging converters. These clear films give converters a cost-effective alternative to multi-layer and PVDC coated barrier films while providing ultra-high oxygen barrier properties, flex crack resistance and thermal resistance to support high speed filling on packaging lines and pouch converting equipment. Excellent print reception eliminates the need for a third layer, which supports package lightweighting, economics and efficiency.
For the first time in North America, Nilpeter displayed its Panorama digital press, which offers “digital opportunities in a 360° perspective.” Panorama is designed to be highly reliable, with an average uptime above 90%, fast and easy startup, and high print engine stability. A smart workflow management system ensures typeface optimization, and provides automated step and repeat functions and outstanding color matching. Also featured at the Nilpeter booth was the new 22" FA-6* flexo press. Combined with its value-adding units, it is an ideal choice for high quality, cost-effective, multi-substrate printing. It meets the trend for short run production of new, innovative and integrated package designs – adding new product types to label printers’ existing portfolios, which help them increase their customer base. The 8-color FA-6* ran Expanded Gamut flexible packaging jobs, and demos were given throughout the three days.
Paper Resources, Inc. showcased its line of aggresive adhesives. The company specializes in heavy coat weight and aggressive hot melt adhesive constructions that bond well to a variety of surfaces and are press friendly during the converting process. “Our stock program boasts over 40 pressure sensitive constructions available at your width x 2500’/5000’. Paper facestocks include Semi-Gloss, Thermal Transfer, Fluorescents as well as various other materials. Paper Resources also has multiple film facestocks available, including PP (clear, white), Polyart, PET (Silver, Brushed, Matte Silver, White, Clear, Void) and other specialty items. If you are looking for an adhesive construction to perform well on difficult to label surfaces give us a call for samples,” said Jason Crooks, president of Paper Resources.
All Printing Resources (APR) took converters on a journey from “Prepress to Press,” exhibiting a range of solutions that offer converters increased efficiencies, superb precision in job-to-job repeatability, and state-of-the-art digital/flexo hybrid printing. On display was MacDermid Graphic Solutions’ continued evolution of the LAVA Thermal Plate Processing System. The latest design of the Lava incorporates remote diagnostics, an improved heating system, web path controls, and additional enhancements that complement the company’s line of digital plates. APR also presented Colordyne Technologies’ 3600 Series Retrofit System, which allows converters to economically transform their existing flexo press into a digital/flexo hybrid press. The Retrofit System’s Memjet technology enables converters to turn their existing flexo label presses into a full-color digital inkjet solution that allows them to use their existing tooling inventories. Also on display was an Esko CDI Spark 2530 digital flexo imaging system. Show attendees were able to explore Esko’s DeskPack plugin solutions for Adobe Illustrator and Photoshop, as well as other solutions to further automate prepress workflow and enhance productivity while reducing errors.
Colordyne Technologies presented its strategic partnership with Mark Andy, where Mark Andy becomes an exclusive distributor of the Colordyne 3600 Series on Mark Andy legacy press models, including 2200 and 4150 platforms. The move leverages Colordyne and Mark Andy’s combined strength in the narrow web label space to deliver affordable, high performance digital printing solutions to the label converting industry. Colordyne’s 3600 Series enhancement brings together highly productive print speeds of up to 500 fpm, paired with the industry’s smallest droplet size of one picoliter. The Colordyne platform is a high performance, high resolution four-color process digital printing solution that can be easily integrated onto flexographic printing presses.
Prati featured the Digifast One digital finishing platform, whose strengths are accuracy and productivity – up 40% on what the market has been accustomed, according to Prati. “Digital printing takes us into a new realm of finishing where quality is high, so accuracy has to be excellent. When researching the best solutions, we knew it was essential to ensure top quality finishing and enhance productivity in order to make digital production profitable and enable you to respond positively to the evolving market scenario. The result which you will discover is called Digifast One,” said Chiara Prati, sales director. Digifast One boosts productivity on average by up to 40% due to 8-minute job setup times and significant reductions in waste material. Equipped with FastCut, an automated knife and counter-knife positioning device, setup times drop drastically and slit quality achieves tighter tolerance levels. Side-trimming is handled by the automatic backscoring unit underneath.
Label Traxx showcased its new API module, which is available with Version 8 of its software, which was launched at the show. Prior to Labelexpo, Label Traxx announced integration with ABG’s Digilase digital laser cutter. The project is the result of collaboration with Label Traxx customer Innovative Labeling Solutions (ILS) of Hamilton, OH, Esko and ABG International. The aim of the assignment was to speed up job changeover and increase throughput through ILS’ digital finishing department. The integration enables the Digilase to pre-process the job in advance so that when a barcode printed on the web is scanned, the digital finisher knows which job it is running, is ready to cut the correct die line and the slitting knives are positioned automatically. Using Label Traxx’s new API module, an API (application programming interface) is created that feeds Digilase data in realtime as production is processed. Esko’s Automation Engine creates the step and repeat of the job using data supplied by Label Traxx. There is a trigger in the file plan that runs the API. Label Traxx then creates and transfers the job data the Digilase requires via XML and generates an SVG (scalable vector graphic) file to give the laser a path to cut. The Digilase takes the vector file and plots each burst of the laser. This pre-processing means that when the printed web enters the Digilase, the job barcode is read and the laser is already prepared. Setup time on the finishing machine is minimized.
ETI Converting showcased the Mini-Cohesio equipped with Pellicut, a recently patented diecutting station. The Pellicut, integrated into the Mini-Cohesio, allows its users to realize significant savings by using very thin and less expensive liner. The concept of manufacturing pressure sensitive labels, as presented at Labelexpo, helps to significantly reduce the waste and the cost of materials used. Moreover, ETI said many visitors were glad to see that the company has had a great success in the linerless label domain and has already sold many machines in different countries to make this type of label.ETI technology allows the manufacturing of inline linerless labels.
Phoseon Technology unveiled its new FirePower FP601 water-cooled LED curing solution for narrow web printing, along with a wide array of existing solutions for the label market. With increased durability, the FirePower is IP54 rated for increased protection. Integration into restricted spaces is now possible with the smaller form factor. With reduced power and cooling requirements from the previous generation, the FirePower delivers a high peak intensity of 20W/cm2. Installation is simple because no tools are required for power, data and water connections. Equipment providers can use the advanced communications features provided via Ethernet-based Modbus/TCP capability. Joe Becker, product marketing manager at Phoseon Technology, says, “The FirePower brings customers a high-performance, low-maintenance solution that translates directly to increased productivity and improved profitability. Phoseon’s LED technology allows new revenue opportunities while also saving energy and eliminating replacement part costs.”
Vetaphone announced that it is well on course to meet its 2020 growth target. With a narrow web market share in excess of 75% and a growing stake in the wide web sector too, Vetaphone owners Frank and Jan Eisby launched an ambitious growth program for the company back in 2012 that would see the business double in size by 2020. Sales figures over the past four years have shown the target to be achievable with the addition of extra staff but left an obvious need for expanded facilities. Jan Eisby said: “We are very excited about the whole program, as it represents a major investment and commitment from what is still a family business, albeit one that is now a major international player. And we have taken steps to grow our sales team, adding people in the USA and Asia.”
At the Mark Andy booth, Rotoflex presented a wide array of offline finishing solutions. The newest Business Responsive Technology from Rotoflex is the HSI 330, a system designed for high volume label slitting, inspection and rewinding in an operator-friendly horizontal configuration. Joining the HSI is the compact, high-speed VSI 330 slitter rewinder and the VLI 700 premier inspection, slitting and rewind system for conventional labels and unsupported film. The HSI brings many operational and ergonomic benefits to label converters, featuring end-to-end servo control, web width of 330 or 440mm, up to 1,000 fpm running speed, extra-large inspection table, 37" high editing area, and easily accessible slitting module. Configurable for a variety of vision inspection solutions, the HSI offers a wide range of options, including biometric authentication, and Rotoflex’s exclusive Report Management System (RMS), which was demonstrated live.
Tools & Production exhibited its line of punching equipment for label converters. The company’s Marathon (Long Life) Punching system provides less wear, greater punch life, cleaner punched holes and easier setup. It is state-of-the-art in rotary male-female punching for continuous EDP, line hole punching. Fixed center distances utilized by conventional punch and die rings for proper punch penetration are now eliminated with the Marathon punch ring. And, so are punch and die gears, which required time-consuming backlash and timing adjustments. With this concept, the punch ring is driven by the die ring and proper punch penetration is controlled by a precisely manufactured eccentric. Most rings are designed to achieve a hole to hole spacing across the web of approximately 2 1/2". Die rings can be made split or solid, and custom designs are available.
Flexomaid featured its award-winning Aeromaid anilox cleaning technology. Flexomaid received the 2016 FTA Technical Innovation Award for Aeromaid, an off-press air-stream anilox cleaning system that is non-abrasive and contact-free. The key to the Aeromaid system is its “smart” powerhead. Equipped with an advanced laser sensor, the powerhead detects the roll’s characteristics – diameter, length, surface – to optimize the rotation speed and powerhead movement pattern to provide consistent deep cleaning for any roll format. With its precision air-stream powerhead, Aeromaid uses the minimal quantity of detergent and rinsing agent to ensure optimal cleaning results. “In surveys, printers have told us that they need different types of roll cleaning for different situations. To meet those needs, we’ve included three customizable cleaning cycles – the express, daily and deep cycles – starting at just eight minutes per roll,” said Éric Thibault, Flexomaid’s business development director, adding, “Reduced cleaning times result in decreased downtime and increased productivity.”
Enercon unveiled new features for its CoronaFlex narrow web treater, which offers flexographic and digital inkjet printers powerful corona treating with an intuitive and easy to use operator interface. The treater is designed for integration with all brands of OEM presses and printers. At Labelexpo, Enercon engineers announced that new features are now available with CoronaFlex, including Watt density controls that ensure treatment levels remain consistent over varying line speeds. Operators can now control watt density settings from either the integrated touch screen interface or through a computer interface. Enercon has also added an operator lockout feature that protects the run mode and operational settings to a supervisory level.
MacDermid Graphics Solutions presented its latest product from the LUX Technology Platform – LUX ITP M – and its LAVA NW thermal plate processing system. “Because we are constantly innovating, we are exhibiting the latest technology solutions from MacDermid,” said Ryan Vest, global director of innovation at MacDermid. The LAVA NW platemaking system is designed for the narrow web market because the footprint for the equipment is much smaller and faster compared to solvent processing. MacDermid provides multiple photopolymer plates suited for the tag and label industry. LUX In-The-Plate M is the latest product with LUX flat-top dots directly in-the-plate.
ARC International promoted its anilox sleeves with an electro formed nickel inner layer to replace conventional fiberglass layers that are prone to cracking and pinholes. The nickel inner layer has better memory than fiberglass and requires less air pressure when mounting and dismounting.
Aztech Converting Systems displayed two new finishing solutions at Labelexpo Americas. The DieMaster RR Series is a servo-driven modular system that combines productivity, versatility and operator efficiency at an attractive price point. The DieMaster can convert a wide variety of substrates from thin, unsupported films to thick synthetic and gasket materials. It can also perform numerous functions like re-registration diecutting, ECL/coupon label converting, and digital post-press diecutting and sheeting. The company also featured the ISR Series, an inspection slitter rewind system that the company describes as a “proven workhorse.” It has a robust construction, heavy-duty steel frame, and accomodates multiple ancillary processes. It can handle various material types, including paper and film labelstocks, boardstocks and films.
Actega introduced a wide array of ink and coating technologies that functionally and aesthetically enhance labels and packaging. The company highlighted its ACTDigi digital primers that work with inline priming units for narrow web digital presses. These primers are designed to extend the life of printing components and are FDA Indirect and California Proposition 65 compliant. Actega also showed its special effect coating line, designed to give label printers and brand owners eye-catching shelf presence and tactile effects to enhance the consumer experience. Actega also featured its newest product to the line – MotionCoat, a technology that brings labels to life with movement.
Eckart presented the latest of its metallic and pearlescent pigment and ink portfolio for the printing of labels and packaging. For flexographic printed shrink sleeve applications, the new UV curable metallic ink system Rotostar UV Shrink FX 68 Series, now available in gold, offers a brilliant metallic effect without losing film integrity during high-percentage shrinkage. Further advantages are a fast cure rate and a high rub resistance. It will print on PETG and PVC films. The Rotostar LED FP 71 series is based on the latest innovations for LED curing, providing a stable one-component, press-ready ink to today’s equipment. This ink series, with its highly brilliant gold and bright silver shades, is suitable for flexo printing on labels, cartons and shrink sleeves. Rotostar LED FP 71 shows high stability, good rub resistance and a fast cure rate at high press speeds.
Codimag launched the Xaar Print Bar System integrated into its VIVA340 modular press. This was the Xaar Print Bar System’s debut show in America and expands upon the significant interest generated at Labelexpo Europe last year.The VIVA340 is a modular press that can be specified according to customers’ needs and is one of the very few intermittent presses available, which has all the major printing or finishing processes inline. The Xaar Print Bar System, when integrated into the VIVA340, can be used to add high opacity white, varnish or black in a single pass to 4-color labels right up to high-end labels for premium products.
Achem presented Paybacker, a press accessory that is used with Clear Advantage selfwound overlamination. The product controls unwind tension, which allows for improved registration, noise reduction, elimination of curl, increased production, and a change from linered overlaminates. In addition, the company featured its stock inventories of 5,000 and 10,000 foot rolls that are available for same day shipping. Precise slitting capabilities range from 1/4" to 60". Custom coating and contract slitting are also available.
QuadTech brought to Labelexpo two new color technologies, both of which were introduced at drupa 2016. ColorTrack is an adaptive new color management software solution for packaging applications. Without any hardware modifications to the press, QuadTech’s ColorTrack software integrates with ink formulation software to not only simplify workflow, but also dramatically reduce the number of ink corrections needed to achieve accurate, optimal color. Stephan Doppelhammer, marketing manager, said, “QuadTech, in partnership with ColorConsulting, has developed a ‘color expert in a box’ that automates the process of delivering absolute consistency from press-to-press, shift-to-shift, and plant-to-plant.”
Press Purchases
Several Labelexpo exhibitors announced press purchase agreements made at the show.
Advanced Labels NW, a small-to-medium-sized converter in Lynwood, WA, USA, purchased an HP Indigo 8000 digital press at Labelexpo. The press will enable the company to reduce setup time and offer its customers faster turnarounds. These efficiencies, coupled with the HP Indigo 8000’s impressive speed and print quality, were the main features that compelled the company to invest. “We develop high-end, high-value label and tag applications for our customers, and the print quality has to be pristine,” says Kevin Davis, president, Advanced Labels NW. “With the HP Indigo 8000 Digital Press, we can maintain the same high print quality our customers have grown to expect at more than doubled speeds. Within four minutes of hearing about this press, we began exploring its capabilities and looking to invest. Based on our history with the HP Indigo WS6000 Digital Press, the ROI was already justified, and our customers were very supportive. Investing in the HP Indigo 8000 was a no-brainer – especially given the unbeatable support from HP.” The company is currently running 70% of its jobs digitally and anticipates running 90% of jobs digitally by 2017, shifting the majority of its flexo jobs to the new HP Indigo 8000.
Hampshire Label, the label and packaging division of New Jersey Business Forms, invested in a Durst Tau 330E. With the acquisition, the company said it will move assertively into the UV inkjet label market. Management at Hampshire Label spent 10-12 months researching new digital technologies before deciding on the Durst Tau 330E, co-owner Andrew Harnett said. “There are new players and new technologies coming on board all the time,” he noted. “We always make it a habit to look for the new and relevant products. We first signed on as a reseller of the VIP Color desktop printer powered by Memjet. It’s perfect for end users, but I don’t think it’s a real production solution in terms of large-volume printing and the range of compatible materials.
“I was impressed with the wide range of products Durst had,” Harnett continued. “One of the things that caught my eye was their large-format packaging press, and we’ve had a lot of experience buying European products. Our Roanoke, VA, plant runs a number of Hunkelers, so we’ve experienced the technology and the quality of those machines. We’re just not the kind of company that signs on what everybody else is doing. We are looking for a different solution and we’ve found that with the Tau 330E.”
Xeikon annnounced Action Packaging Systems invested in its second Cheetah technology-driven Xeikon CX3 press. Douglas Rice, president and CEO of Action Packaging Systems, said, “We went into digital printing because of the need for short runs with increased efficiency. The speed and quality of the Xeikon CX3 Digital Label Press fits perfectly into our quick delivery program. By being able to address both short runs and long runs, using a combination of digital and conventional production, we can meet our customers’ needs no matter what they are – competitively.”
Before investing in its first Xeikon CX3, a productive digital press with printing speeds of 98 fpm, the company undertook a thorough review of available solutions. Rice explains, “With very short lead times for some of our work, reliability was very important. We also needed to ensure very high print quality. We have found that with Xeikon. We liked Xeikon’s approach – more a focus on engineering and what the press could do than a marketing effort.
“The combination of reliability, print quality and productivity that we experienced with our first Xeikon CX3 made the decision to invest in a second press very easy. It is a robust, full rotary press that does make a difference as compared to other digital label press options,” Rice adds. “The full rotary helps us in many ways - better registration in printing and better registration into finishing.”
The second Xeikon CX3 joins the first as the company has two Xeikon CX3’s at Action Packaging. Rice continues, “The reliability of Xeikon’s presses has been quite impressive. When we do have problems, the service team is right there for us. We have many stories to share about the tremendous dedication of the Xeikon service team. But the bottom line is, the press just keeps running and we don’t need the service team that often.”
MOO, a digital print and design company specializing in premium business stationer and promotional materials, purchased an HP Indigo WS6800 press. Since its launch in 2006, MOO company has exclusively leveraged HP Indigo digital printing technology to grow its business. Currently operating HP Indigo 7000 series presses in London, UK and in Rhode Island, MOO printed 185 million business cards in 2015 and has hundreds of thousands of customers in almost 200 countries.
“Exceptional print quality and fast turnarounds are critical to our business,” said John Kennedy, chief operating officer, MOO. “Our HP Indigo digital presses have helped us earn a reputation of delivering consistent, repeatable results for our customers.”
Quality Tape & Label Co. (QTL) purchased the HP Indigo 20000 Digital Press on the show floor at Labelexpo. The company will use the press to produce supplements, chemical, food and household product labels and shrink sleeves more efficiently and expand its flexible packaging offering. Building on its two upgraded narrow web HP Indigo WS6800 presses, QTL sees its new HP Indigo 20000 saving more than 200 hours of print time over six months, freeing capacity on its existing presses and allowing the company to competitively address new business.
Rob Daniels, president of QTL, commented, “Our narrow-format HP Indigo WS6800 Digital Presses have enabled our company to grow an average of 30% each year, and we are confident that the HP Indigo 20000, along with support from HP, will help us capture new flexible packaging growth opportunities and be an even better partner for our customers.”
Kevin Callahan, president of Reliable Label in Downers Grove, IL, – just a 30 minute drive from Rosemont – also came home with a new machine, but it was not a label press. Callahan was the lucky winner in a drawing for a 2016 Harley-Davidson motorcycle. He participated in a contest that had Labelexpo visitors collect labels from participating exhibitors – Bostik, Sonic Solutions, Wilson Manufacturing Company, Preco and TLMI.
Nine finalists were selected to draw a key, one of which would start the bike. Callahan went first and won the bike on the first try of a key. “Sonic Solutions was happy and proud to participate in the Harley-Davidson giveaway event again,” said Joe Walczak, president of Sonic Solutions. “Kevin is just one more of our customers that has won a motorcycle at the show.”
The winners of the 2016 Label Industry Global Awards were announced at a gala ceremony that took place after the opening day of Labelexpo Americas. Held at the Rosemont Theatre, Chicago, the awards recognize the notable achievements and commercial creativity of label industry manufacturers, suppliers and converters over the last 12 months.
Outstanding personal performance and accomplishment were marked by 400 industry colleagues as Mitch Butier, president and CEO of Avery Dennison, paid tribute to Belmark’s Bruce Bell. Bell was bestowed with the R. Stanton Avery Lifetime Achievement Award at the ceremony to honor his continuous commitment to supporting the industry throughout his long career. A highly-regarded ambassador for label printing, Bell was singled out for not only his success in establishing Belmark in 1977, but for actively encouraging and inspiring upcoming talent through his involvement with TLMI. Bell joins fellow luminaries GSI Technologies’ Suzanne Zaccone, Steve Lee of RotoMetrics, FLEXcon’s Neil McDonough and inaugural title holder, Dale Bunnell of Mark Andy.
In addition to the Lifetime Achievement Award, three other category winners were unveiled. The Award for Innovation (for companies with over 300 employees), sponsored by Flint Group Narrow Web, was presented to Jindal Films Americas for its development of Platinum Thermal. A white surface-printable polyolefin film, Platinum Thermal looks set to revolutionize thermal/barcode printing, replacing both coated and direct thermal substrates and thermal transfer ribbons in many thermal label applications. It is said to be one of the few “breakthroughs” that come once every 20 years.
Eshuis BV collected the Award for Innovation (for companies with less than 300 employees), sponsored by Flint Group Narrow Web. Eshuis was requested by Coca-Cola to develop an industrial 3D bow label which, after a year and half of research and development, resulted in a three-layer bow that could be applied at 40,000 bottles per hour as a standard Coke wraparound label. In association with Constantia Flexibles, more than 130 million labels were produced, divided over 21 different sizes of bow labels. It increased Coca-Cola’s sales volume and had a huge impact on social media channels.
Dow Chemical Company received the Award for Sustainability, sponsored by Jindal Films for its Chemical Sustainability Tool initiative. The tool has been designed to enable teams to quickly evaluate sustainability challenges and opportunities, document their thoughts and create an effective visual way of communicating the results. The tool engages a wide employee base in sustainability and indicates the extent to which any development can contribute to a more sustainable world.
Mike Fairley, chair of the judging panel, commented: “It is the 13th anniversary of the Label Industry Global Awards and again, our entrants have demonstrated that the sector is showing no sign of slowing down with regards to the level of technological innovation going on. The judges deliberated long and hard, and we congratulate all of our winners and finalists on their achievements in striving and succeeding in delivering these standards of excellence in their everyday business operations and practices.”
Chaired by Fairley, the judging panel presiding over this year’s awards featured: Michael Ritter, vice chairman of TLMI, Thomas Hagmaier, president of FINAT, Steve Katz, editor of Label & Narrow Web, Armin Karl Geiger, editor of NarrowWebTech and Andy Thomas, group managing editor of Labels & Labeling.