Titan Energy (CT) has worked with end users to identify and apply for rebate/funding dollars toward the purchase of UV LED curing systems. Titan Energy is an independent energy consultancy firm with in-depth knowledge of energy procurement, demand-side management, and on-site generation services helping customers throughout North America. As a leader in the energy management industry, Titan Energy’s ability to generate savings associated with reduced overall consumption has created a trusted reputation throughout North America.
Titan Energy creates comprehensive energy management strategies utilizing data to control and reduce energy costs. Utilities nationwide are looking for large energy users to curtail energy use and are willing to fund energy efficiency projects.
The results were evident in a recent case study. A leading North American manufacturer of premium prime label solutions sought to reduce its carbon footprint and become more energy efficient in their processes. By working with Titan Energy to plan energy efficiency upgrades, they found opportunities to improve the sustainability of their printing company, reduce printing costs, and reduce energy usage.
By upgrading exhaust fans, converting mercury vapor lamps to Phoseon UV LED curing systems, and upgrading the printing line on three presses, the manufacturer was able to reduce its CO2 emissions by 4,755 tons, SO2 emissions by 5,531 pounds, and its NOX emissions by 6,519 pounds. In addition, the printing line’s energy use was reduced by over 50% with the new UV LED curing systems.
Not only was the energy demand reduced, but the lamp life increased from 2,500 hours to 25,000 hours – a 10,000% increase, meaning the converter only needs to replace the bulbs once every four years instead of three times per year, saving in material and maintenance costs. These reductions were possible because the new LED lamps that were installed have a lower wattage than the UV and mercury vapor lamps and are less energy intensive.
Additionally, the new lamps generate less heat, so the facility has reduced chilled water requirements and exhaust fans to keep the printing line running properly, which reduces the energy usage further. The old mercury vapor lamps also needed to remain in “stand-by” mode in between production runs, but the new LEDs are either on or off, which saves additional kWh. With savings from this project, the manufacturer has been able to reinvest funds into other facility improvements, such as adding four new printing presses in their plants, creating over 30 new jobs. Phoseon UV LED curing technology increased production pace, cutting project turnaround times in half while maintaining consistent quality.
For more information about UV LED curing technology or energy incentives, please contact Phoseon, An Excelitas Technologies Company at https://phoseon.com/contact-us/.